Leaders in foundation and structural grouting for the global offshore energy industry

Transcription

1 Leaders in foundation and structural grouting for the global offshore energy industry

2 SUBSEA AND OFFSHORE GROUTING FOR THE GLOBAL ENERGY CONSTRUCTION INDUSTRY Trusted We continue to be the preferred global grouting partner for offshore energy construction, and the provider of life extension solutions for offshore assets. Proven Since 1966, we have safely and successfully delivered more grouted connections than any other offshore grouting contractor, from the Gulf of Mexico to the Gulf of Thailand. Reliable Working with strategic partners, you can be sure that your project is in safe hands with our unmatched engineering resource, dedication to innovation, and attention to detail. Safe We fully understand the importance of project and contingency planning and are DNV accredited for Quality Management (ISO 9001) and Health and Safety (OHSAS 18001). You can trust that we have implemented the necessary internal processes to meet the rigorous requirements demanded by the offshore industry.

3 Our clients include the biggest names in the global energy industry Aker Solutions BG Group Bibby Offshore BP Cal Dive Canadian Natural Resources Chevron DeepOcean GeoSea Heerema Marine Contractors Hyundai Heavy Industries Larsen & Toubro McDermott Oceaneering Punj Lloyd RWE Innogy Saipem Seaway Heavy Lifting Scaldis Salvage and Marine Shell Subsea 7 Swiber Talisman Energy Technip TL Offshore Valentine Maritime Wood Group Ekofisk 24L & 24Z

4 OIL AND GAS INDUSTRY We have led pioneering innovations and set records in our pursuit of becoming the leading global energyfocused offshore grouting contractor. We grouted the world's first free-standing compliant tower, secured the North Rankin B jacket for the world's largest topside, and hold the record for the deepest deployed fabric formwork. Working hand-in-hand with our strategic partners, you can be certain that our unmatched engineering expertize and attention to detail will ensure that your offshore project completes safely and on schedule Clair Ridge Cluster 7 Wellhead Platform Heerema North Rankin B Platform

5 Challenging seabed conditions Project Troll A Pipeline Operator Statoil Client Subsea 7 Service Freespan Correction World's deepest fabric formwork deployment (5,000ft) Project Liwan Pipeline Operator ONGC Client Saipem Service Freespan Correction Large-scale dual platforms Project Clair Ridge WHPs Operator BP Client Heerema Service Foundation Grouting Land-locked platform Project West Chirag WHP Operator BP Client Saipem Service Foundation Grouting Time-critical pipeline repair Project BP CATS Pipeline Operator BP Client Technip Service Pipeline Clamp World's largest steel offshore platform Project Bullwinkle Operator Shell Client Heerema Service Foundation Grouting Major field expansion & development Project Mumbai High South WHPs Operator ONGC Client Heerema Service Pile Grouting Large-scale dual platforms Project Perigrino WHPs Operator Statoil Client Heerema Service Foundation Grouting World's largest topside Project North Rankin B WHP Operator Woodside Client Heerema Service Pile Grouting Deep water pipeline separation (2,500ft) Project Perdido Norte Pipeline Operator Williams Client Saipem Service Pipeline separation First Compliant Tower outside the Gulf of Mexico Project Benguela-Belize Compliant Tower Operator Cabinda Gulf Oil Co. Ltd. Client Heerema Service Foundation Grouting

6 OFFSHORE RENEWABLES INDUSTRY Europe continues to lead the offshore wind market, and so do we: From the world's first jacket-based wind farm, and Samsung's 7MW turbine, to our high-output grout mixers which have helped set records for super fast installations for wind foundations. Our 50 years of offshore experience and reputation for excellence makes us the natural, risk-free choice for your wind farm installation. Working with strategic partners and suppliers, we offer the latest range of cementitious materials for offshore wind farm installation grouting Thornton Bank Offshore Wind Farm C-Power Thornton Bank Offshore Wind Farm West of Duddon Sands Offshore Wind Farm

7 Project Energy Park Fife 7MW Samsung Turbine Operator Samsung Client Graham Construction Foundation 1 jacket Project Humber Gateway Operator E.ON Client E.ON Foundation 73 monopiles Project West of Duddon Sands Operator DONG energy Client Offshore Wind Force Foundation 108 monopiles Project Belwind 6WM Demo Turbine Operator Alstom Wind Client Alstom Wind Foundation 1 jacket Project Gwynt y Môr Operator RWE Innogy Client RWE Innogy Foundation 160 Monopiles Project Nordsee Ost Operator RWE Innogy Client RWE Innogy Foundation 48 turbine jackets & 1 substation Project Trianel Wind Farm Borkum Operator Trianel Clients SHL & Trianel Foundation 40 tripod jackets Project Ormonde Operator Vattenfall Client Scaldis Foundation 30 turbine jackets & 1 substation Project Thornton Bank Phases II & III Operator C-Power Client Geosea Foundation 48 turbine jackets & 1 substation

8 INNOV (then Wimpey Laboratories) develops the process of offshore grouting designs its unique Recirculating Jet Mixer for highoutput offshore grouting develops and installs a grouted repair clamp, helping extend the life of BP's West Sole platform develops the ROV Grout Connector, negating the requirement for fixed pipework on foundations sets a record, deploying a series of freespan correction formworks at a water depth of 4,000ft 1966

9 ATION grouts the foundations at Ormonde, the world's first commercial wind farm to use jackets is appointed Primary Licensed Applicator for DNV-certified BASF Masterflow 9500 Exagrout revolutionizes ultra high strength grouting with the introduction of its new high-output Super Pan Mixer formulates an 12,000psi standard cement grout for an oil & gas jacket installation in Asia uses its custom engineered fabric formworks and pile grouting experience to help salvage the Costa Concordia 2013

10 FOUNDATION GROUTING We have delivered more than 4,500 grouted connections for many of the world's well-known oil and gas platforms and offshore renewables foundations, in regions including: Europe Middle East South East Asia and India Australia North, Central, and Southern America We gained our industry-leading expertize through our unmatched engineering resource, dedication to innovation, and attention to detail. Our range of foundation grouting services includes: Pile grouting Monopile transition piece grouting Pressure grouting Rock socket grouting Suction bucket grouting Underbase grouting FABRIC FORMWORKS Through our joint venture fabrication facility in India, we design and manufacture an extensive catalogue of custom and standard shape, size and volume fabric formwork grout bags. These are installed by ROV or divers, and have been deployed for both pipelines and cables, offering a range of solutions including: Stabilization Support Separation Protection Scour prevention and rectification Trianel Windpark Borkum

11 LIFE EXTENSION SOLUTIONS Structural strengthening, modification and repair (SMR) to existing jacket structures can be required for various reasons including remedial action resulting from routine inspection, mechanical damage, design/ fabrication defect, provision of additional conductors, or life extension. We have worked with the offshore construction sector to design, develop, and deliver the technology to provide costeffective strengthening, repair and modification solutions to ageing or damaged assets. Our range of life extension solutions includes: Foundation strengthening Foundation stabilization Repair clamps Freespan correction Scour rectification Marine growth prevention FOUNDOCEAN ENGINEERING In addition to this, we offer a turnkey solution that addresses the growing needs of the global SMR market. This includes structural analysis and the design, fabrication, and installation of the solution. Our engineering team has in-depth knowledge of structural behaviour and is fully cognisant of the merits of a diverse range of strengthening and repair techniques. We have a demonstrable record of designs for grouted, mechanical, and neoprene-lined repair clamps; repair sleeves; and member and joint grout filling as well as other repair technologies BP Valhall Platform Repairs /Seamark Systems Mast Tower

12 SPECIAL PROJECTS We have consulted on and undertaken a number of custom projects globally which have called upon our engineering expertize. We have applied our grouted solutions to a range of projects including repairing a palace sea-wall in the Middle East, building the formwork bank to stabilize the Costa Concordia, and protecting the Haenam to Chesu power cable with a continuous formwork. Although not always energy-industry related, we approach these special projects in the same way: meticulous planning, continuous communication, and vigorous attention to detail. All images Costa Concordia Salvage Operation

13 HEALTH AND SAFETY QUALITY ASSURANCE Trianel Wind Farm Borkum Thornton Bank Offshore Wind Farm We are committed to maintaining a conscious culture towards health, safety and the environment. We apply this to all our activities both onshore and offshore to prevent harm to people and the environment they work in. We work to continually identify and eliminate any foreseeable hazards and minimize the probability of incidents resulting in personal injuries, illnesses, damage to property, and the environment. Our incident and injury free strategy is built around a multi-layered learning and development programme, embedded employee wellbeing culture, and focusing on building a sustainable business for the future. We have been DNV-accredited to ISO 9001 Quality Assurance standards since We undertake extensive grout testing procedures to guarantee the quality of the material that we mix and pump, during both offshore projects and onshore trials. By standardizing our processes, we manage our work more efficiently and reduce project risks. Regular audits help us to continually adjust and improve our approach.

14 MAIN WORLDWIDE OFFICES Europe Ltd. Headquarters Liston Exchange Liston Court Marlow Buckinghamshire SL7 1ER United Kingdom Tel: World Trade Center City Airport Bremen Hermann-Köhl-Straße , Bremen Germany Tel: Asia & Australasia Ambico Grouting Services # , Shri Sai Corporate Park Next to Polaris Tower Opp. Laxmi Nagar Industrial Estate Goregaon Link Road, Goregaon (W) Mumbai India Tel: IEV Group Sdn Bhd Level 22 PJX-HM Shah Tower No.16A Persiaran Barat Petaling Jaya Selangor Malaysia Tel: Tamboritha Consultants 32 Jessie Lee St, Henderson 6166 Western Australia Australia Tel: Middle East 14th Floor Gold Tower Cluster I Jumeirah Lakes Towers Dubai U.A.E. PO Box Tel: Americas, Inc Westheimer Suite 850 Houston Texas, United States Tel: Offshore Service Bases Europe Livingston, Scotland Middle East Sharjah United Arab Emirates South East Asia Batam, Indonesia and Navi Mumbai, India Americas Houston, Texas

15 Global Sales Office Offshore Service Base General enquiries to Technical enquiries to

16 US-EN General enquiries to Technical enquiries to