HMIs for the Process Industry

Transcription

1 NEW HMIs for the Process Industry for hazardous & industrial areas

2 R. STAHL HMI Systems the right operator interface terminal for each application Wide Product Portfolio 7" DISPLAY 10" DISPLAY 15" DISPLAY 19" DISPLAY Interfaces to distributed control systems (DCS), such as PCS 7, DeltaV, 800xA, Experion, Centum, Freelance, Proficy, Citect, etc. 2

3 In Use all over the World 22" DISPLAY 24" DISPLAY 24"WU DISPLAY Communicates with PLC brands, such as Siemens, Rockwell, Schneider, Omron, ABB, Beckhoff, B&R, Mitsubishi, Yokogawa, etc. 3

4 Why R. STAHL HMI Systems? 4

5 4 reasons why R. STAHL HMI systems make the difference: widest range of HMIs (5" 24"WU displays) all current communications technologies special, in-house developed Remote HMI Firmware for enhanced data security and user comfort more than 80 years of expertise in explosion protection 5

6 Technologies Overview DCS connections KVM Systems ÎÎIdeal for point-to-point connections ÎÎFully digital transmission Thin Client Systems ÎÎLatest remote access technologies ÎÎFlexible access from HMI to PCs or virtual PCs ÎÎCentralized data management and security management ÎÎRemote HMI Firmware for enhanced data security 6

7 PLC connections Panel PC Systems ÎÎIntel Atom ÎÎMulti-lingual Windows operating systems ÎÎBackup/recovery system Operator Interface EAGLE ÎÎSecurity-enhanced with own operating system ÎÎMulti-lingual machine terminal ÎÎCost-effective, pre-installed SPSPlusWIN software Operator Interface SERIES 200 ÎÎBrilliant 7", 800 x 480 widescreen display ÎÎExtreme temperature range -40 C +65 C ÎÎWindows Embedded Compact 7 and SPSPlus Runtime ÎÎWindows Embedded Compact 7 and Movicon Runtime ÎÎWindows Embedded Compact 7 for third-party software 7

8 SERIES 600 KVM Systems ÎÎHigh-quality KVM system with digital transmission ÎÎDisplay sizes: 19" (1:1), or 22" diagonal ÎÎLED technology delivers best picture quality ÎÎ19", 22", 24", 24"WU ÎÎ1280x1024 / 1650x1080 / 1920x1080 / 1920 x1200 The classic KVM system consists of an operator terminal and a KVM box. The KVM box extends the transmission distance of VGA interfaces / DVIs, or keyboard and mouse interfaces of up to 500 m (copper), or 10,000 m (LWL) to the operator terminal on site in the hazardous area or industrial production environment. The new KVM box DVI3 has been developed in-house by R. STAHL HMI and specifically designed for use in the process industries. It allows for transmission of all current resolutions to the on-site area 19", 22", 24", and 24"WU. The fully digital data transmission delivers the best picture quality at the operator terminal, and allows for "plug & play" operation without any additional driver to be installed. SAFE AREA ZONE 1 / 2 / 21 / 22 / Non-Ex VGA DVI KEYBOARD / MOUSE / USB KVM-DVI-Box CAT7 < 150 m (< 500 m on requrest) Fiber optic < 10 km 19" / 22" / 24" / 24" WU 8

9 Technical Data Ex certificates Design Display Backlight ATEX, IECEx, GOST-R Front panel mounting TFT color display: 19", 22", 24", 24"WU 16.7 m colors Resolution: 1280x1024 / 1650x1080 / 1920x1080 / 1920x1200 Aspect ratio: 5:4, 16:10, 16:9 Brightness: cd/m 2 ; contrast ratio: 1000:1 5-wire resistive touch screen optional LED technology Service life 50,000 at +20 C Function keys at display - External keyboard Data transmission / cable lengths Interfaces Yes (optional); 107 keys with trackball / joystick / mouse / touchpad (Ex ia) KVM box: DVI3 (in resolutions up to 1920 x 1200 pixels) Copper: up to 150 m (500 m optional) LWL: Multi-mode up to 500 m / single-mode up to 10 km 1 x data (Ex e), or LWL (Ex op is) 2 x USB (Ex ia) 1 x USB (Ex e) 2 x USB (Ex ia) (keyboard, pointing device) 1 x RS-232 (Ex e) Optional interfaces: 1 x ReaderBox for card reader / barcode scanner WLAN via USB (Ex e) Power supply 24 VDC (max. = 3A) VAC (max. = 1A) Permissible temperature range Heat dissipation Rel. air humidity Material (front) Material (back) Ingress protection Operation -20 C up to +60 C Permanent operation -20 C up to +50 C Operation with optional heater up to -30 C: -30 C up to +50 C (Option only available for AC devices!) Storage -30 C up to +70 C approx. 40 % through front plate, approx. 60 % through back plate 10 up to 90 % at +40 C, non-condensing Aluminum front plate, glass, glass or polyester laminated touch screen optional Galvanized sheet steel IP66 (front) / IP65 (back) 9

10 SERIES 500 Thin Clients ÎÎRDP, VNC, and also ÎÎLAN, WLAN, and Internet ÎÎRemote HMI Firmware for enhanced system security ÎÎRemote access from any operator terminal to one / multiple PCs ÎÎCost-effective hardware, centralized data management Our Thin Clients are available in display sizes ranging from 15" up to 24"WU. All operator terminals and components are designed as panel-mount modules, and install easily either into existing cabinets, or in our high-quality FR, and CFR enclosures; wall mounting is also possible. The KVM-over-IP system has been specifically designed for network applications that realize single, network-capable point-to-point connections. All Thin Clients are delivered with our special Remote HMI Firmware for enhanced system communication and improved usability. SAFE AREA Network ZONE 1 / 2 / 21 / 22 / Non-Ex RDP / VNC / NetC@P HyperV (Virtualization) Windows Server RDP / VNC / NetC@P Ethernet CAT7 < 100 m Fiber Optic bis < 2 km 15" / 19" / 22" / 24" / 24"WU Ethernet CAT7 < 100 m Fiber Optic bis < 2 km 15" / 19" / 22" / 24" / 24"WU 10

11 Technical Data Ex certificates Design Display Backlight ATEX, IECEx, GOST-R; NEC/UL, CEC/CSA, INMETRO, CNEX, DNV, LR Front panel mounting TFT color display: 15", 19", 22", 24", 24"WU 16.7 m colors Resolution: 1024x768 / 1280x1024 / 1650x1080 / 1920x1080 / 1920x1200 Aspect ratio: 4:3, 5:4, 16:10, 16:9 Brightness: cd/m 2, contrast ratio: 1000:1 5-wire resistive touch screen optional LED technology Service life 50,000 at +20 C Function keys at display - External keyboard Operating system / firmware Interfaces Yes (optional); 107 keys with trackball / joystick / mouse / touchpad (Ex ia) Remote HMI Firmware based on Windows Embedded Standard 2009 Closed, secure Thin Client system 1 x Ethernet 10/100Base-TX (Ex e), or LWL 1000BASE-SX, 1000 Mbit (Ex op is) 2 x USB (Ex ia) 1 x USB (Ex e) 2 x USB (Ex ia) (keyboard, pointing device) 1 x RS-232 (Ex e) 1 x Audio line out (Ex e) Optional interfaces: 1 x ReaderBox for card reader / barcode scanner WLAN via USB (Ex e) Power supply 24 VDC (max. = 3A) VAC (max. = 1A) Permissible temperature range Heat dissipation Rel. air humidity Material (front) Material (back) Ingress protection Operation -20 C up to +60 C Permanent operation -20 C up to +50 C Operation with optional heater up to -30 C: -30 C up to +50 C (Option only available for AC devices!) Storage -30 C up to +70 C approx. 40 % through front plate, approx. 60 % through back plate 10 up to 90 % at +40 C, non-condensing Aluminum front plate, glass, glass or polyester laminated touch screen optional Galvanized sheet steel IP66 (front) / IP65 (back) 11

12 Thin Client Systems in virtual environments The process industries' demand for modern network technologies, virtual machines, and Thin Clients keeps growing. The main advantages of these technologies are: cost-effectiveness, centralized data and security management, and a high level of flexibility for remote access. Thin Clients communicate with other clients / PCs, or servers over standard Ethernet TCP/IP, RDP, VNC, or Netc@ap, thus enabling integrated communications across all levels from the field level through to the enterprise management level (ERP). Mobile operators working on-site in the hazardous area can flexibly access any PC, server, or virtual machine from the Thin Client operator terminal, thus providing comprehensive information, and resulting in highly effective operator control and information management. The network technology eliminates any distance limitations. OPERATOR STATIONS APPLICATION STATION / SERVERS VIRTUALIZATION CONTROLLER REMOTE I/O THIN CLIENT WLAN THIN CLIENT KVM OVER IP 12

13 Fundamental advantages of virtual environments: ÎÎHigh level of flexibility, remote access to different kinds of machines ÎÎVirtual machines are completely hardware independent ÎÎVirtual machines can run different kinds of operating systems in parallel on one single virtualization software ÎÎMore virtual machines can be added by creating a new VMware session ÎÎA virtual machine can easily be replaced while running ÎÎEnhanced security thanks to remote access and centralized hardware management ÎÎCentralized security management on server for enhanced threat and data protection ÎÎReduced acquisition and maintenance costs Overview Virtual Systems SINGLE VM ON HOST APPLICATIONS SOFTWARE TYPICAL COMPUTER APPLICATIONS SOFTWARE OPERATING SYSTEM COMPUTER HARDWARE CPU / RAM / NIC / HDD OPERATING SYSTEM VIRTUALIZATION LAYER HOST OPERATING SYSTEM COMPUTER HARDWARE CPU / RAM / NIC / HDD MULTIPLE VMS ON HOST APPLICATIONS SOFTWARE OPERATING SYSTEM APPLICATIONS SOFTWARE OPERATING SYSTEM APPLICATIONS SOFTWARE OPERATING SYSTEM VIRTUALIZATION LAYER HOST OPERATING SYSTEM COMPUTER HARDWARE CPU / RAM / NIC / HDD 13

14 Thin Client Systems with REMOTE HMI FIRMWARE The REMOTE HMI FIRMWARE has been developed by our in-house software experts with focus on secure data communications and enhanced usability. Over the years and in close cooperation with manufacturers from different industries, the REMOTE HMI FIRMWARE has been continuously further developed to offer today's wide range of features. The REMOTE HMI FIRMWARE represents the state of the art in comfortable and highly secure data communications in industrial networks. Basic Functions ÎÎClosed system design - High degree of protection against external manipulations - Based on Microsoft Embedded systems - Defined access via OSD menu or system console - Keyboard shortcuts for system access disabled (F8, Ctrl-Alt-Del ) ÎÎFirmware protection by FILE-BASED WRITE FILTER (FBWF) ÎÎFiltering of all TCP and UDP ports for incoming connections ÎÎPassword protection for OSD entries ÎÎIntegrated network diagnostics ÎÎWatchdog function for monitoring data communications Thin Client Diagnostics ÎÎEthernet link ÎÎLocal IP address recognizable ÎÎPing successful ÎÎIP address conflict ÎÎRemote workstation connection not responding ÎÎRDP/VNC server unavailable 14

15 Operator Menu OSD ÎÎTouch screen calibration ÎÎDisplay brightness adjustment ÎÎRight-click de-/activation ÎÎOperator input block ÎÎAccess to address book Configuration Menu ÎÎNetwork configuration for remote HMI ÎÎConnection details of address book input fields ÎÎKVM box setting (for KVM box connection) ÎÎConfiguration management via system console ÎÎAccess to integrated offline help / manual ÎÎSoftware keyboard in 21 languages Address Book ÎÎConnected / not connected ÎÎMultiple input switch ÎÎStartup/primary connection ÎÎFallback connection ÎÎHot key connection ÎÎSoftware Support Center Online Help Network Settings ÎÎConfiguration of network settings ÎÎDHCP / IP address ÎÎIntegrated network scanner ÎÎDefault configuration available LAN Monitoring ÎÎADD MAC address retrieved from scanner ÎÎPC name ÎÎMonitoring of selected PCs ÎÎMonitoring of all configured PCs 15

16 SERIES 400 Panel PCs / Full Clients ÎÎReady-to-run, multi-lingual Windows operating system ÎÎIntel Atom processor ÎÎOpen for all types of HMI software, e.g. - WinCC flexible - Factory Talk View - Vijeo Citect The stand-alone HMI Panel PCs can independently perform process tasks on site, as well as DCS, ERP, or MES task within the network. The LED backlight technology ensures best quality and readability of process images on site. Optionally, the monitor is also available with touch screen for intuitive operation while wearing gloves, or when using a touch pen. The SERIES 400 Panel PCs are ready-to-run worldwide, with pre-installed, multi-lingual Windows Embedded Standard 2009, or 7 Ultimate operation system (QNX, Linux optional) any further, and often time-consuming, installation of drivers or operating systems is not required READY-TO-RUN. SAFE AREA Serial ZONE 1 / 2 / 21 / 22 / Non-Ex MPI PLC Siemens Rockwell Schneider VMware TM Windows Server TM Ethernet Profibus Ethernet CAT5 < 100 m Fiber optic < 2 km Ex i Barcode Scanner Ex i Mifare Reader USB Stick (backup) Windows Embedded Windows XP Windows 7 Ultimate 10"/ 15"/ 19"/ 22"/ 24"/ 24"WU Siemens WinCC flexible Rockwell Factory Talk View Schneider Vijeo Citect 16

17 Technical Data Ex certificates Design Display ATEX, IECEx, GOST-R; NEC/UL, CEC/CSA, KGS/KCC, INMETRO, CNEX, DNV, LR Front panel mounting TFT color display: 10.4", 15", 19", 22", 24", 24"WU 16.7 m colors Resolution: 800x600 / 1024x768 / 1280x1024 / 1650x1080 / 1920x1080 / 1920x1200 Aspect ratio: 4:3, 5:4, 16:10, 16:9 Brightness: cd/m 2 ; contrast ratio: 1000:1 5-wire resistive touch screen optional Backlight LED technology, service life 50,000 at +20 C External keyboard CPU Main memory Memory Extra memory (opt.) Operating system Standard software Interfaces Yes (optional); 107 keys with trackball / joystick / mouse / touchpad (Ex ia) ATOM 1.6 GHz 1 / 2 GB 4 / 16 GB, 128 GB MLC / SLC (solid state drive) Hard drive EXICOM-SHD-xxx 100 GB Windows XP Embedded MUI, Windows 7 MUI WinCC flexible, IFix, RSView (for more software solutions, please refer to our homepage) 1 x Ethernet 10/100Base-TX (Ex e), or LWL 1000BASE-SX, 1000 Mbit (Ex op is) 2 x USB (Ex ia) 1 x USB (Ex e) 2 x USB (Ex ia) (keyboard, pointing device) 1 x RS-232 (Ex e) 1 x Audio line out (Ex e) Optional interfaces: 1 x ReaderBox for card reader / barcode scanner WLAN via USB (Ex e) Power supply 24 VDC (max. = 3A) VAC (max. = 1A) Permissible temperature range Heat dissipation Rel. air humidity Material (front) Material (back) Ingress protection Operation -20 C up to +60 C Permanent operation -20 C up to +50 C Operation with optional heater up to -30 C: -30 C up to +50 C (Option only available for AC devices!) Storage -30 C up to +70 C approx. 40 % through front plate, approx. 60 % through back plate 10 up to 90 % at +40 C, non-condensing Aluminum front plate, glass, glass or polyester laminated touch screen optional Galvanized sheet steel IP66 (front) / IP65 (back) 17

18 SERIES 300 Operator Interface ÎÎMulti-lingual machine terminal with own operating system ÎÎModern Ethernet protocols: Ethernet IP / Modbus TCP / Profinet (HMI layer) ÎÎCost-effective SPSPlusWIN software ÎÎRemote access to network and web server The SERIES 300 terminals come with a powerful CPU, a high-bright TFT display, and optionally with SPSPlusWIN software for fast and cost-effective project engineering. This world-ready software provides a multi-lingual user interface, language file import export function, and supports international character sets (Unicode). Functionality and features include recipe management, Microsoft Excel import / export, Ethernet up- / download, and an intelligent page navigation. Designed as a closed system that runs its own real-time operating system, the SERIES 300 is protected against external virus/malware threats. SAFE AREA ZONE 1 / 2 / 21 / 22 Network PLC Ethernet MPI Serial SPSPlusWIN / Engineering VNC Viewer / Remote Access Soft-SPS Ethernet CAT5 < 100 m Fiber optic < 2 km 10" / 15" Ex i Barcode Scanner Ex i Mifare Reader SPSPlusWIN VNC Server / Remote Access 18

19 Technical Data Ex certificates Design ATEX, IECEx, GOST-R; NEC/UL, CEC/CSA, INMETRO, CNEX, DNV, LR Front panel mounting Display TFT color display: 10.4", 15" 16.7 m colors Resolution: 800x600 / 1024x768 Aspect ratio: 4:3 Brightness: 400 cd/m2 / 1000 cd/m 2 8-wire resistive touch screen as standard Backlight Function keys at display External keyboard CPU Main memory Data memory LED technology Up to 12 function keys, polyester film on aluminum plate Yes (optional); 105 keys (Ex ia) LX 800, 266 MHz 256 MB 256 MB Extra memory - Operating system Languages Interfaces Dimensions (W x H x D) Wall cutout Weight Power supply Permissible temperature range Ingress protection RT Target Global, multi-lingual support 1 x Ethernet 10/100Base-TX (Ex e), or LWL 100BASE-SX, 100 Mbit (Ex op is) 2 x USB (Ex e) 1 x USB (Ex ib 2 x PS/2 (Ex ia) (keyboard) 1 x RS-232 / RS-422 / RS-485 (Ex e) 1 x Audio line out (Ex e) Optional interfaces: 1 x RSi (Ex ib) data and supply for reader devices 1 x RS-232 / RS-422 / RS-485 (Ex e) Profibus with 9185/ MPI with MPI box SSWZ-RK512-RS x 270 x 150 mm x (+/- 0.5) mm 12.6 kg 24 VDC ( VDC); 1.2 A; 28.8 W optional: external power supply VAC Operation -20 C up to +55 C (optional -30 C up to -40 C) front / back IP

20 SERIES 200 Operator Interface ÎÎBrilliant 7" color display, 800 x 480 pixels ÎÎExtreme temperature range from -40 C up to + 65 C ÎÎWindows Embedded Compact 7 and SPSPlusWIN ÎÎOptionally, open operating system for third-party software The innovative SERIES 200 Operator Interface with 7" widescreen display reflects the latest trends in costeffective operation, monitoring and visualization at machine level in hazardous areas Zone 1, 21, for example close to stirrers or compressors. With its sophisticated product design, the ET-208 is extremely rugged, sea-water resistant, and provides IP66 ingress protection from the front. It is suitable for a wide range of applications across different industries, at ambient temperatures ranging between -40 C and +65 C. The ET-208 can be configured with our cost-effective project engineering software SPSPlusWIN, and Windows Embedded Compact 7 operating system. Optionally, for integration of third-party software, the SERIES 200 is also available with an open operating system. For further operating system solutions, please contact us to discuss the details. SAFE AREA ZONE 1 / 2 / 21 /

21 Technical Data Ex certificates Design ATEX, IECEx (pending) Front panel mounting Display TFT color display: 7" 16.7 m colors Resolution: 800x480 Aspect ratio: 15:9 Brightness: 500 cd/m 2 Capacitive touch screen Backlight Function keys at display LED technology Service life: 50,000 h at +25 C Optionally via matrix keyboard, freely configurable up to 4 x 8 keys External keyboard - CPU Main memory Data memory Extra memory Cortex A8, 800 MHz 512 MB RAM 1 GB Flash MB SSD up to 64 GB (optional) Operating system Windows Embedded Compact 7 Languages Interfaces Dimensions (W x H x D) Wall cutout Weight Global, multi-lingual support 1 x Ethernet 10/100Base-TX (Ex e), or LWL 100Base-FX, 100 Mbit (Ex op is) 2 x USB (Ex ib) 1 x USB (Ex e) 1 x RS-422 / RS-485 (Ex e) Optional interfaces: 1 x Barcode / RFID via ReaderBox RS x WLAN b/g, 11 / 54 Mbps MPI with MPI box SSW7-RK512-RS x 270 x 150 mm x (+/- 0.5) mm 12.6 kg Power supply 24 VDC (Ex e) VAC, Hz (Ex e) Permissible temperature range Heat dissipation Rel. air humidity Material (front) Operation -40 C up to +65 C Storage -40 C up to +70 C Cooling through front plate 90 % at +40 C, non-condensing Hard-glass protected front panel on aluminum Material (back) Aluminum / stainless steel 304 Ingress protection IP66 (front) / IP54 (back) 21

22 Enclosures and Accessories Standard Enclosures FR Enclosure For any type of application CFR Enclosure For clean rooms, aseptic/food processing Mounting Options Customized Mounting Options 22

23 Customized Solutions 23

24 Accessories Hardware (examples taken from the accessories' list) WLAN + ACCESS POINT Ex i Mifare Card Reader Ex i Keyboard Touch Pen available as panel-mount module, or stand-alone keyboard in "office style" ideal to perform precise touch operation in hazardous areas Additional accessories available on request Ex i Barcode Scanner Backup/Recovery Stick Matrix Keyboard Software (further options available on request) RDP / Net@P Operating System 24 Remote Administration Software R. STAHL Remote HMI Firmware SPSPlusWIN Project Engineering Software

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26 Global Support Team Our HMIs are designed for extremely reliable and long life operation. If you have any technical questions or issues, our global Support Team is ready to help. 26

27 Engineered in Germany Quality "German engineering" ensures extremely reliable HMIs for use in the process industries for 24/7 operation, all year round. HMI Experts If you have any questions, please contact our "process industry" HMI experts. +49 (0)

28 R. STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D Cologne Phone: +49 (0) Fax: +49 (0) All rights reserved subject to technical changes. All trademarks are acknowledged as the property of their respective owners, even if not explicitly identified as such. ID / / EN Printed in Germany