GSR 12/24V. GSR 12/24V Technical manual Model 12/24

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1 MPPT step-up recharge Large tension range on panel entrance V p = 2.0V V batt Battery tension 12V / 24V with dipswitch sortable For Pb and Lithium ions batteries GSR 12/24V GSR 12/24 is a circuit for photovoltaic (PV) panels to battery charge control. GSR 12/24V implement PV panels step up tension circuit (Step-up) it can so work with PV panels having a working tension under battery one. In fig. 1 a complete GSR 12/24V scheme. The charging circuit of the battery does work the PV module in the maximum power point in a voltage range from 2.0V down to a voltage close to the battery voltage. The battery can be both 12V and 24V, the controller is able to automatically recognize the battery voltage. The GSR 12/24 can be configured to charge lead-acid batteries (charge - end voltage, temperature compensated) and lithiumion battery (LiFePo) and in this case applies a constant charge - end voltage with temperature. An output ( ERR) open collector (100mA max) is activated in the event that the GSR 12/24 indicates low battery or overheating, and can be used to activate an external alarm relay. Two LEDs on board the GSR 12/24 indicate the operational status of the system, a green LED indicates the charging current delivered to the battery, while an amber LED indicates a low battery condition or overtemperature (ERR activation). with dipswitch sortable Temperature compensated Charge voltage Over temperature protection Protection for battery polarity inversion IP20 metal box This document is the property of Giocosolutions S.r.l. 1

2 Working scheme Fig. 1 working scheme This document is the property of Giocosolutions S.r.l. 2

3 Electrical connection and plugging 1 ) Set the DIP switches according to the type of battery (Pb or LiFePo ) as described in the following table 1 ( configuration dip-switch). If the GSR 12/24 is powered by an incorrect configuration of the dip -switch can ruin the battery or not function properly. 2) Install the GSR 12/24 in a dry place, not exposed to rain and adequately ventilated. During its operation the WRM - UP5 generate more heat and keep warm, to prevent entry into operation its overtemperature protection you need to keep a clear space around it so that it can circulate air that helps cooling. 3) Make the electrical connections as shown in Fig. 2, be sure to use the electric cables to the appropriate section of current that must flow. As soon as the battery is connected both LEDs light up for a second to report good start to the charge controller. 4) Test the installation just connected by verifying that the system charges the battery. With the PV module exposed to good light, verify that the green LED is flashing, it indicates that charging current is flowing into the battery. For a closer examination of the proper functioning of the regulator is recommended to check with a voltmeter while charging the battery voltage measured at the terminals of the PV module PV + and GND is close to the maximum output voltage of the photovoltaic module in use ( see the datasheet module to locate the voltage of maximum power typically referred to as Vmp. During this test, make sure the battery has a voltage lower than the voltage - end load set. This document is the property of Giocosolutions S.r.l. 3

4 Dip switch 2 Position System status SW2 OFF Choose a lead-acid battery with charge-end voltage, temperature compensation chart as Figure 3. SW2 ON Select lithium-ion battery with charge-end voltage equal to 14.4V for 12V systems and 28.8V for 24V systems. Tab. 1 Dip-switch configuration Green Led PV Functionality Flash quantity indicates batteries charge current intensity 1 flash every 8 sec.: 0,1 < charge current < 0.5A 2 flash every 8 sec.: 0.5A < charge current < 1.0A 3 flash every 8 sec.: 1.0A < charge current < 1.5A Charge current 4 flash every 8 sec.: 1.5A < charge current < 2.0A 5 flash every 8 sec.: 2.0A < charge current < 2.5A 6 flash every 8 sec.: 2.5A < charge current < 3.0A Yellow Led Status Functionality 7 flash every 8 sec.: charge current > 3.0A System status 1 flash every 8 seconds indicates the state of Low- Battery; under these conditions the ERR output is active. STATUS 2 flash every 8 seconds indicates the state of temperature rise; spoke overtemperature protection when the temperature measured on the probe is higher than 80 C. When activated overtemperature protection the battery is disabled. The WRM-UP5 leaves the overtemperature condition automatically when the temperature measured by the sensor falls below 60 C. Tab. 2 Signaling Led This document is the property of Giocosolutions S.r.l. 4

5 Graphs of charge-end voltage as a function of temperature Fig.3 End-charge voltage for lead-acid batteries Dimensions Fig. 4 Mechanical dimensions This document is the property of Giocosolutions S.r.l. 5

6 Electrical Characteristics Nominal tension battery 12V Nominal tension battery 24V Min Tip Max Min Tip Max Battery Voltage Vbatt 10V 17V 20V 34V Open-circuit voltage of panel Vpan 2.0V V 2.0V V Panel current Ipan A A Maximum power of panel Pmax W W Maximum charge current Ich-max - - 6,0A - - 6,0A End-charge voltage at 25 C program Pb SW2 OFF Vch 14.4V 28.8V (default) Compensation Vch function of the temperature of the Vtadj - -24mV/ C mV/ C - battery (Tbatt) End-charge voltage at 25 C program Lithium SW2 ON Vch V V - Low battery voltage warning Vlb V V - Voltage output signal low battery Vout_lb V V - Self consumption Isleep - 8.6mA (Vbat 13,0V) mA (Vbat 26,0V) Operating Temperature Tamb -10 C 50 C -10 C 50 C Power dissipation Pdiss 8 W 16 W Section terminals 1mm 2 2.5mm 2 1mm 2 2.5mm 2 Degree of protection IP20 IP20 Body material Polisched Inox steel 430 Weight g g - Tab. 2 Electrical characteristics - Waste disposal Giocosolutions as a producer of electrical equipment described in this manual, and in accordance with Decree 25/07/05 No. 151, informs the consumer that this product, when disposed of, must be delivered to an authorized collection center or, in case of purchase of equivalent equipment can be returned free of charge to the distributor of the new equipment. The penalties for those who illegally gets rid of electronic waste will be applied by the individual municipalities. Giocosolutions s.r.l. Via Avogadro, 19 Avigliana (To) - Italy This document is the property of Giocosolutions S.r.l. 6

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