3D Work- and Welding Table D28. Innovative technology improved. Englisch English Version 7.0. Award winning design. D 28 ProfiLine

Transcription

1 Englisch English Version 7.0 D28 ProfiLine meets the requirements of high-quality suppliers D 28 ProfiLine 3D Work- and Welding Table D28 Award winning design D28 ProfiLine meets the requirements of high-quality suppliers D 16 ProfiLine Innovative technology improved

2 3D WORK AND WELDING TABLE SYSTEM System Comparison D28 D16 System D28 Bores Grid Bolts 28 mm mm 28 mm D28 Scale 1:1 TWO 100 COMPA PRINCIPLE

3 Standard Grid System D16 Grid Bore Grid 3D-Demmeler System Diagonal Grid System D16 Diagonal Grid Absolute Grid System D16 Grid System D28 Grid System D28 Diagonal Grid System D28 Grid System D16 Bores Grid Bolts 16 mm mm 16 mm Refer to our brochure 3D Work and Welding Table System D16 SYSTEMS % TIBLE D16 Scale 1:1 ONE 2 3

4 Description Universal 3D Work and Welding Table The new diagonal grid offers additional clamping possibilities (Double the number of bores) Stiffener plate offers higher stability Stiffener plate with openings keeps dirt out from under the table Basic elements of the Demmeler System Strong heavy ribbing and high quality steel provide for high stability and four additional clamping surfaces Table has high loading capacity (10 tons per leg max.). With a 100 x 100 mm grid pattern of bores, the table is expandable in all five directions over the full length, width and height Fixtures can be quickly and accurately built using the grid bores, grid lines and integrated scales with axis indicators. Uneven floors and height differences are compensated for with adjustable pivoting feet Leg Sleeves prevent snagging of welding cables and protect the threads from dirt The highest quality comes from using modern manufacturing methods (multisided machining) Diagonal grid 1 mm scale Grid lines every 100 mm Axis indicator System bore Standard leg Telescoping leg Set of heavy duty wheels mm 200 mm Leg sleeve Includes anchoring screws Anchoring leg Sandwich construction for torsional stability Stiffener plate Scissor lift Special designs on request: Special tables sizes and heights Surface hardening, approx 0.5 mm deep / 55 HRC Other materials (e.g. Stainless steel) Double bore pattern Without bores Spacer frame

5 with diagonal grid and stiffener plate with 100 mm grid without stiffener plate Technical Description Part Number Part Number 3D Work Table with Standard Legs Overall height 850 mm + 30 mm fine adjustment, high table load capacity 3D Work Table mm table height with 4 Standard legs. Weight approx 385 kg P D D Work Table mm table height with 4 Standard legs. Weight approx 550 kg P D D Work Table mm table height with 4 Standard legs. Weight approx 578 kg P D D Work Table mm table height with 4 Standard legs. Weight approx 700 kg P D D Work Table mm table height with 4 Standard legs. Weight approx 670 kg P D D Work Table mm table height with 4 Standard legs. Weight approx 880 kg P D D Work Table mm table height with 6 Standard legs. Weight approx 1420 kg P D D Work Table mm table height with 6 Standard legs. Weight approx 2500 kg P D D Work Table with Telescoping Legs Adjustable height from 750 to 1100 mm (adjustment with fine-pitch thread) 3D Work Table mm table height with 4 Telescoping legs. Weight approx 400 kg P D D Work Table mm table height with 4 Telescoping legs. Weight approx 570 kg P D D Work Table mm table height with 4 Telescoping legs. Weight approx 600 kg P D D Work Table mm table height with 4 Telescoping legs. Weight approx 725 kg P D D Work Table mm table height with 4 Telescoping legs. Weight approx 685 kg P D D Work Table mm table height with 4 Telescoping legs. Weight approx 895 kg P D D Work Table mm table height with 6 Telescoping legs. Weight approx 1450 kg P D D Work Table mm table height with 6 Telescoping legs. Weight approx 2550 kg P D D Work Table with Heavy Duty Wheels For easy repositioning of the 3D table, 4 steerable wheels, two with brakes. Overall height 850 mm + 30 mm fine adjustment. Note: There will be a reduction in part load capacity! 3D Work Table mm table height with set of Heavy duty wheels, max table load 2000 kg. Weight approx 390 kg P D D Work Table mm table height with set of Heavy duty wheels, max table load 1600 kg. Weight approx 550 kg P D D Work Table mm table height with set of Heavy duty wheels, max table load 1600 kg. Weight approx 578 kg P D D Work Table mm table height with set of Heavy duty wheels, max table load 1600 kg. Weight approx 720 kg P D D Work Table mm table height with set of Heavy duty wheels, max table load 1700 kg. Weight approx 675 kg P D D Work Table mm table height with set of Heavy duty wheels, max table load 1500 kg. Weight approx 885 kg P D D Work Table with Anchoring Legs For anchoring the work table to the floor to prevent movement during use (e.g. when using robots). Total height 850 mm + 30 mm fine adjustment. 3D Work Table mm table height with 4 Anchoring legs. Weight approx 385 kg P D D Work Table mm table height with 4 Anchoring legs. Weight approx 550 kg P D D Work Table mm table height with 4 Anchoring legs. Weight approx 578 kg P D D Work Table mm table height with 4 Anchoring legs. Weight approx 720 kg P D D Work Table mm table height with 4 Anchoring legs. Weight approx 670 kg P D D Work Table mm table height with 4 Anchoring legs. Weight approx 880 kg P D D Work Table mm table height with 6 Anchoring legs. Weight approx 1420 kg P D D Work Table mm table height with 6 Anchoring legs. Weight approx 2500 kg P D D Work Table with Scissor Lift From 450 mm to 1350 mm overall height with safety control panel, scissor lift completely matched to 3D work table. Other payloads or lifting heights on request 3D Work Table mm with Scissor Lift approx 570 kg, max. Payload 600 kg, Height: mm P D D Work Table mm with Scissor Lift approx 920 kg, max. Payload 950 kg, Height: mm P D D Work Table mm with Scissor Lift approx 855 kg, max. Payload 1300 kg, Height: mm P D D Work Table mm with Scissor Lift approx 1400 kg, max. Payload 1300 kg, Height: mm P D D Work Table mm with Scissor Lift approx 1350 kg, max. Payload 1300 kg, Height: mm P D D Work Table mm with Scissor Lift approx 1700 kg, max. Payload 1100 kg, Height: mm P D D Work Table mm with Scissor Lift approx 2800 kg, max. Payload 1600 kg, Height: mm P D D Work Table with Spacer Frame For fast setup and accurate locating with PC bolt Part No. D on base rail, Part No D XXX, overall height 850 mm ± 0,1 3D Work Table mm table height with Spacer Frame. Weight approx 650 kg P D D Work Table mm table height with Spacer Frame. Weight approx 780 kg P D D Work Table mm table height with Spacer Frame. Weight approx 975 kg P D D Work Table mm table height with Spacer Frame. Weight approx 950 kg P D D Work Table mm table height with Spacer Frame. Weight approx 940 kg P D D Work Table mm table height with Spacer Frame. Weight approx 1150 kg P D D Work Table mm table height with Spacer Frame. Weight approx 1770 kg P D D Work Table mm table height with Spacer Frame. Weight approx 2850 kg P D Modifications reserved

6 Description Universal 3D Cast Work and Welding Table Heavy diagonal ribbing provides maximum bending and torsional stiffness The special selection of material makes the table insensitive to weld spatter and dirt The high quality casting allows for high table loading capacity The underside of the standard table offers the best extension possibilities by allowing mounting of various legs, spacer frames, scissor lifts and positioners The 100 mm 100 mm square modular grid is expandable on all five directions over the entire length, width and height Repeatable fixtures can be quickly and accurately built using the grid bores, grid lines and integrated scales with axis indicators Fine adjustment of pivoting feet The highest quality comes from using modern manufacturing methods (multi-sided machining) 1 mm scale Grid lines every 100 mm Axis indicator System bore Standard leg Telescoping leg 200 mm Set of heavy duty wheels mm Includes anchoring screws Anchoring leg Leg Sleeve Scissor lift Spacer frame

7 Technical Description Part Number 3D Cast Work Table with Standard Legs Total height 850 mm + 30 mm fine adjustment, high table load capacity 3D Cast Work Table mm table height with 4 Standard legs. Weight approx 670 kg 3D Cast Work Table mm table height with 4 Standard legs. Weight approx 880 kg D D D Cast Work Table with Telescoping Legs Adjustable height from 750 to 1100 mm (adjustment with fine-pitch thread) 3D Cast Work Table mm table height with 4 Telescoping legs. Weight approx 685 kg 3D Cast Work Table mm table height with 4 Telescoping legs. Weight approx 895 kg D D D Cast Work Table with Heavy Duty Wheels For easy repositioning of the 3D table, 4 steerable wheels, two with brakes. Overall height 850 mm + 30 mm fine adjustment. Note: There will be a reduction in part load capacity! 3D Cast Work Table mm table height with set of Heavy duty wheels, Weight approx 675 kg 3D Cast Work Table mm table height with set of Heavy duty wheels, Weight approx 885 kg D D D Cast Work Table with Anchoring Legs For anchoring the work table to the floor to prevent movement during use (e.g. when using robots). Total height 850 mm + 30 mm fine adjustment 3D Cast Work Table mm table height with 4 Anchoring legs. Weight approx 670 kg 3D Cast Work Table mm table height with 4 Anchoring legs. Weight approx 880 kg D D D Cast Work Table with Scissor Lift From 450 mm to 1350 mm overall height with safety control panel, scissor lift completely matched to 3D work table. Other payloads or lifting heights on request 3D Cast Work Table mm with Scissor Lift approx 1350 kg, max. Payload 1300 kg 3D Cast Work Table mm with Scissor Lift approx 1700 kg, max. Payload 1100 kg D D D Cast Work Table with Spacer frame For fast setup and accurate locating with PC bolt Part No. D on base rail, Part No D XXX, overall height 850 mm ± 0,1 3D Cast Work Table mm table height with Spacer Frame. Weight approx 940 kg 3D Cast Work Table mm table height with Spacer Frame. Weight approx 1150 kg D D Modifications reserved!

8 Description Base Plate Table The simpler and less expensive version of a 3D work and welding table Especially suitable for simpler workpieces Endless possibilities with the grid pattern of bores Includes 12 pivoting and lockable side stops Axis indicator Grid lines every 100 mm Standard leg Side stop Ribbing Telescoping leg Set of heavy duty wheels Includes anchoring screws Anchoring leg Torsionally stable using sandwich-like construction Stiffener plate Special designs on request: Special table sizes and heights Surface hardening, approx 0.5 mm deep / 55 HRC Optional material (e.g. stainless steel) Double bore pattern Without bores

9 Technical Description Part Number Base Plate Table with Standard Legs Total height 850 mm + 30 mm fine adjustment Base Plate Table mm with Standard legs. Weight approx 480 kg Base Plate Table mm with Standard legs. Weight approx 620 kg D D Base Plate Table with Telescoping Legs Adjustable height from 750 to 1100 mm (adjustment with fine-pitch thread) Base Plate Table mm with Telescoping legs. Weight approx 480 kg Base Plate Table mm with Telescoping legs. Weight approx 620 kg D D Base Plate Table with Set of Heavy Duty Wheels For easy repositioning of the 3D table, 4 steerable wheels, two with brakes. Overall height 850 mm + 30 mm fine adjustment. Note: There will be a reduction in part load capacity! Base Plate Table mm with set of Heavy duty wheels. Weight approx 490 kg max. Table load capacity 1500 kg Base Plate Table mm with set of Heavy duty wheels. Weight approx 630 kg max. Table load capacity 1350 kg D D Base Plate Table with Anchoring Legs For anchoring the work table to the floor to prevent movement during use (e.g. when using robots). Total height 850 mm + 30 mm fine adjustment Base Plate Table mm with Anchoring legs. Weight approx 480 kg Base Plate Table mm with Anchoring legs. Weight approx 620 kg D D Modifications reserved!

10 Foundation Elements 200mm 200 mm new U-shaped spacer bridge Can be used as an add-on item for bearing and foundation rail systems Additional holes on the underside Together with a spacer angle, a U-shaped frame can set up Hole spacing on the underside matching foundation rail width, i.e., 1000, 2000, 3000, 4000 mm Dimensions: U-Form Bridge L1000 ( ) U-Form Bridge L1200 ( ) U-Form Bridge L1500 ( ) U-Form Bridge L2000 ( ) U-Form Bridge L2400 ( ) U-Form Bridge L2500 ( ) U-Form Bridge L3000 ( ) U-Form Bridge L4000 ( ) D D D D D D D D s.o. 200 mm 200 mm 200mm 400 mm Dimensions: U-Form Bridge L1000 ( ) U-Form Bridge L1200 ( ) U-Form Bridge L1500 ( ) U-Form Bridge L2000 ( ) U-Form Bridge L2400 ( ) U-Form Bridge L2500 ( ) U-Form Bridge L3000 ( ) U-Form Bridge L4000 ( ) D D D D D D D D s.o. 400 mm 200 mm 200mm 400mm 600mm new Foot for U-shaped spacer bridge Link between U-shaped spacer bridge and bearing and foundation rail Requires two D sleeves for each foot for U-shaped spacer bridge 200 mm wide: mm mm mm for U-shaped spacer bridge 400 mm wide: mm mm mm D D D D D D mm mm mm s.o. s.o. Finish milled on 6 sides M8 tapped holes for side stops Diagonal Grid Additional dimensions on request! Clamping and Adapter Plate Use with 3D table for robot welding or with a welding positioner As an interchangeable pallet Both sides useable 3 PC bolts D and 3 bushings D quickly and accurately clamp the adapter plate to a base plate or positioner With lighter weights and double bore pattern, many more fixtures are possible and in a smaller area Special sizes on request! 1000 mm 800 mm 25 mm 140 kg D

11 PC-Bolts Space frame Base rail System bore Support plate Base Rail 1000 mm long 2000 mm long preferred length 3000 mm long preferred length 6000 mm long D D D D Leveling screw Hold down bolt Expansion sleeve Serves to build much larger grid patterns Fixture large parts both directly on the rails or indirectly on system components like the 3D table Anchored and leveled by mounting to the floor (rails can also be inlaid in the floor) Screw sets, anchor bolts and leveling plates included An assembly kit with template is available for precise installation Installation proposal on request see above 120 mm 40 mm 34 kg Adapter Plates for Flanges Pipe flanges can be mounted quickly and accurately with alignment pins on a bolt circle. The system bores handle the clamping elements The plate is attached to a locating angle with PC D alignment pins are included with each plate Other nominal sizes on request Bolt circle Adapter Plate for Flange DIN 2632/2633 Nominal Size DN 15 DN 200 Alignment pins: 13,8 mm 17,8 mm 21,8 mm 25,8 mm D mm 250 mm 25 mm 12 kg Bolt circle Adapter Plate for Flange DIN 2632/2633 Nominal Size DN 15 DN 400 Nominal Size DN 50 DN 300 Alignment pins: 13,8 mm 17,8 mm 21,8 mm 25,8 mm 29,8 mm 32,8 mm D mm 350 mm 25 mm 30 kg Modifications reserved!

12 Clamping and Locating Angle Fixed and infinitely adjustable Ideal for tight locations Black Oxide Finish Clamping and Locating Angle Bored / Slotted Slotted / Slotted Bored / Bored D D D Scale on both sides. Measuring alignment using the grid lines on the 3D Work Table possible Bored / Slotted D Slotted / Slotted D Bored / Bored D (without scale) 175 mm 50 mm 175 mm approx 1.5 kg Clamping and Locating Angle Small Scale on both sides. Measuring alignment using the grid lines on the 3D Work Table possible D mm 50 mm 75 mm approx 1.0 kg Clamping and Locating Angle 75 D mm 50 mm 75 mm approx 0.5 kg Clamping and Locating Angle For use with lighter workpieces Scale on both sides. Setup using the grid lines on the 3D Work Table possible D mm 50 mm 275 mm 2.0 kg Angle Bracket For use as a clamping and locating angle for workpieces or system components As a direct connection of the 3D Work Table and Base Rail D mm 75 mm 75 mm 3.0 kg

13 Attachment areas machined Weight reduction Description Technical Description Part Number Clamping and Locating Angle Fixed or infinitely adjustable Four full clamping sides with system bores provide multiple fixturing possibilities Special casting (highest stability and toughness) Easier sliding because of the steel casting All PC Bolt surfaces are machined eliminating cocking of the bolt head Optimal ergonomic design and weight Available in both left and right hand configuration Grid lines on the face shorten construction times Recommended to be ordered in pairs Used as a tall locator or as a table extension With top plate for extended surfaces Includes fine scale for setup alignment measurement Powder coated with scale Clamping and Locating Angle Right Left D D D D mm 100 mm 300 mm approx 12 kg with scale Clamping and Locating Angle Right Left D D D D mm 100 mm 600 mm approx 21 kg Modifications reserved!

14 with scale Clamping and Locating Angle Right Left D D extra clamping bar D D mm 100 mm 800 mm approx 26 kg Universal Adjustable Angle D Clamping piston Expanding sleeve Cross section view of the hydromechanical lock SW 14 Infinitely adjustable adjustable with scale Hydro-mechanical clamping: Absolutely maintenance free Holding force to 5000 Nm torque Compatible with other system components Useable both horizontally and vertically Powder coated Oil canal Oil Grid lines With brake 1 -Scale mm 100 mm 100 mm approx 22 kg

15 Grid lines Console Five full clamping sides with system bores provides a multitude of possibilities Interface element between the various system components Many versatile combinations: with 50 mm system bore grid with slots (variable adjustment) Made as a single casting ensuring high stability and easy handling Use as a riser or an extension Powder coated D mm 200 mm 100 mm approx 25 kg 90 Corner Module Use as: Diagonal table extension V-block, support and locator Corner locator for additional components 5 Sided clamping, locating and supporting surfaces provide great flexibility As an adapter, compatible with all other 3D system components Minimum weight but high stability Perfect in function, ergonomics and design Powder coated D mm 200 mm 175 mm approx 13.5 kg Adapter Plate As an interface between 3D system and individual components i.e. for welding / bolting of special user elements D mm 150 mm 25 mm approx 3.3 kg Modifications reserved!

16 Connection Angle Use as a bridge between two clamping and locating angles or 3D tables Useable as a 4-sided locating support or table extension For use where space is limited Powder coated D Grid lines Additional sizes on request 500 mm 100 mm 100 mm approx 14 kg Grid lines Clamping Track Use: 5-sided Clamping track 1000 long Clamping track 2000 long Clamping track 3000 long Additional clamping sides mean more applications All 5 Sides with system bores at 100 mm spacing D D D Grid lines see above 100 mm 100 mm approx 55 kg each 500 mm Grid lines Additional sizes on request Spacer Block L-Form Use: 4-sided 500 mm long 1000 mm long 1500 mm long 2000 mm long As Table extension or for connecting multiple 3D tables Third axis extension as a clamping tower or as a lateral table locator Connection system components Powder coated Diagonal grid mm see above 200 mm 100 mm approx 25 kg each 500 mm D D D D Grid lines Additional sizes on request Spacer Block U-Form Use: 5-sided 500 mm long 1000 mm long 1500 mm long 2000 mm long 3000 mm long 4000 mm long Like the D but more rigid and broader Additional clamping sides mean more applications possible As a table extension; for spacer blocks 1 m and longer, support leg D XXX can be added LENGTH WIDTH HIGHT WEIGHT see above 200 mm 200 mm approx 50 kg each 500 mm D D D D D D

17 Universal-Stops These stops are fixed or infinitely adjustable on the 3D table and accessories The special shape of the universal stop allows locating of workpieces around all sides and also in the milled notches The bore in the universal stop serves as a clamp lock for all swing clamps offered in the catalog, or for mounting of toggle clamps or other positioning and clamping components using an adapter with tapered locking screw or PC bolt Black Oxide Finish Universal-Stop Small Used where space is limited D mm 50 mm 25 mm approx 0.7 kg Universal-Stop Large Can be located and locked on all five sides of the table s grid pattern in increments of 25 mm or on angles of 45, 90, 135, 180 Slot makes this infinitely adjustable D mm 50 mm 25 mm approx 1.2 kg 5 mm stroke Spring loaded plunger Universal-Stop Large with Plunger Like the universal stop Large D With additional spring loaded plunger for clamping of sheet metal and formed parts No additional clamping of the workpieces is necessary D mm 50 mm 25 mm approx 1.2 kg Universal-Stop with Scale Infinite alignment using the scale and grid lines D Scale both sides 225 mm 50 mm 25 mm approx 1.3 kg Universal-Stop L 300 L 500 Larger setting range Three to seven system bores To bridge over larger locating surfaces 300 mm long 500 mm long D D see above 50 mm 25 mm approx kg Modifications reserved!

18 Scale both sides Offset Stop L 150 D mm 50 mm 25 mm approx 0.9 kg Stop Bar / Flat Angle Larger dimensions, higher stability larger locating surfaces and more fixturing possibilities Fixed and infinitely adjustable on the 3D table and accessories System bores serve as clamp locks for all swing clamps offered, or for mounting V-blocks, angles, PC bolts, etc. Black Oxide Finish Stop Bar L 500 L 800 L mm long 800 mm long 1000 mm long D D D see above 100 mm 25 mm approx 7 14 kg Flat Clamping Support 1000 mm long 2000 mm long 2400 mm long Used as a stop bar or support, mainly with other system components such as clamping support table D D D see above 100 mm 25 mm approx kg Flat Angle Infinite positioning at 90 angles Can be used left or right hand D mm 375 mm 25 mm approx 11 kg

19 V-Blocks For positive location of pipes For V-Blocks larger than 80 mm diameter, use the 9009 adjustable spacer for infinite height adjustment With spacers from the spacer set, height can be adjusted in 0.5 mm increments Fits all system bores Black Oxide Finish V-Block Steel Black Oxide Finish D Stainless Steel D Polyamide D Attached with a tapered locking screw For tube diameters up to 70 mm Double V-Block Steel, Black Oxide Finish Stainless Steel Polyamide LENGTH Ø WEIGHT 50 mm 58 mm 130 approx 0.7 kg D D D V-Block Steel Black Oxide Finish D Stainless Steel D Polyamide D With support post attached For tube diameters up to 100 mm Can be used for square and rectangular tubing Double V-Block Steel, Black Oxide Finish Stainless Steel Polyamide LENGTH Ø WEIGHT 190 mm 80 mm 90 approx 2.1 kg D D D V-Block Steel Black Oxide Finish D Stainless Steel D Polyamide D With support post attached For tube diameters up to 180 mm Double V-Block Steel, Black Oxide Finish Stainless Steel Polyamide LENGTH Ø WEIGHT 190 mm 110 mm 120 approx 3.8 kg D D D V-Block With support post attached For tube diameters up to 400 mm Steel, Black Oxide Finish Stainless Steel Polyamide D D D Steel Black Oxide Finish D Stainless Steel D Polyamide D LENGTH Ø WEIGHT 190 mm 140 mm kg Modifications reserved!

20 Supports Can be inserted into any fixed or adjustable locating point and surface anywhere in the system Optional materials available (e.g. stainless steel) Black Oxide Finish Spacer Set 11 Pieces From mm above the reference surface Smallest increment 0.5 mm Includes 1 / 10 Inch spacer (2,54 mm) With sizes etched on the surface of each spacer Fits all system bores Self locking with O-Ring Top surface has an M10 Tapped hole for customer specific components or V-blocks D mm 50 mm Stainless Steel Support For avoiding ferritic contact between carbon steel and non-rusting materials (e.g. stainless steel) 50 mm bore grid Stainless steel support with locating pins Shipped with: 1 m support, 4 locating pins with tapered locking screws Standard length is 1 m and can be cut to length by user D mm 25 mm 10 mm approx 1.6 kg Adjustable Spacer Infinite height adjustment from mm Can be used to adjust the height of V-Blocks for pipes over 80 mm diameter D max. 95 mm 80 mm Adjusting spindle L280 to adjust an infinitely variable support clamping in positions which are hard to reach D mm 28 /40 mm

21 min. Clamping Grenzspannbereiche Range SPS-Bolzen FPC Bolts D PC SPS-Bolzen Bolts with mit Handle Griff max. M (43) (50) Description Technical Description Part Number Fixed Locator and support Locator with pivoting equalize Indexable Bushing Fits all system bores Used as a fixed locator and support By rotating 180 and inserting a ball pin and tilting pad, it can be used as a pivoting support As a pivoting support for special free form surfaces Shipped with: Indexable bushing, pad and ball pin D mm 40 mm FPC Bolts (Fast Positioning and Clamping Bolts) Connecting element from table to table; table to supports, angles, consoles, and adapter plates Quick acting connection of system components. By activating the eccentric cam, it shortens fixture building times Ergonomic design results in easy handling and one-handed operation Defined adjustable position and optimized thickness ensures constant maximum clamping force By simply setting the adjusting brake ring, it is possible to clamp different material thicknesses Finish ground for highest precision High quality, hardened materials Bolts are unaffected by dirt, the O-Ring cleans the bore High clamping force and shear strength Clamping in a tight space with three PC bolts FPC Bolts with Handle Used without additional tools D Adjust Clamped Clamped FPC Bolts with Handle 206 mm mm Modifications reserved!

22 PC Bolts (Positioning and Clamping) Connecting element from table to table, supports, angles, consoles, adapter plates, transport rings, etc. Quick acting with simultaneous action from both sides with large clamping range Very high clamping force generated by a planetary gear-like action (a double-start thread is not used) Self centering with an O-Ring and positive force of five balls being driven outward Finish ground for highest precision High quality, hardened materials Integral O-Rings prevent the bolt from turning during tightening / loosening O-Ring cleans the system bores / Bolts are unaffected by dirt Clamp using hex key SW 14 or a torque wrench (see page 36) Clamping force approx 50 kn Shear strength approx 250 kn Approved tightening torque 70 Nm Patented Clamping in a tight space with three PC bolts Recommended Torque Wrench, Part No. D See accessory page 36 Grip groove Hardened and ground Patented PC Bolts Short Ergonomic shaped bolt head with grip groove for better handling Double hex for finer wrench increments D With 5 Balls O-Rings (One-hand operation) 95 mm mm Patented PC Bolts Long Ergonomic shaped bolt head with grip groove for better handling Double hex for finer wrench increments For clamping of two system components to a third D mm mm Patented Low Profile PC Bolt Short Tapered bolt head (eliminates interference) Only for use in bores, not slots Clamp with hex key SW 8 or torque wrench (see page 36) D mm mm

23 Patented Low Profile PC Bolt Long Tapered bolt head (eliminates interference) Only for use in bores, not slots Clamp with hex key SW 8 or torque wrench (see page 36) For clamping of two system components to a third D mm mm Locating Pins For locating system components Black Oxide Finish D mm mm Connection Bolt Connection Bolt Short with Screw Use for long-term connection Both ends with tapered locking heads Only for use with system bores Self centering Clamping with SW 10 hex wrench D mm 28 mm Connection Bolt Long with Screw Same functions as short connection bolt, but for clamping two system components to a third D mm 28 mm Modifications reserved!

24 Interface Elements D28 to D16 D16 PC Bolt Adapter D28 System Bore Adapter for PC bolts D28 to D16 Interface between D28 and D16 Systems Fully compatible with D28 and D16 Systems Self centering with O-Rings and positive force of four balls being driven outward Finish ground for highest precision High quality, hardened material Integral O-Rings prevent the bolt from turning during tightening / loosening O-Ring cleans the system bore 30 mm mm D Reduction Bushing D28 to D16 Allows D16 system clamping tubes to be used in D28 system bores D16 toggle clamp can be used in D28 system bores Serves as a support or a stop D mm 28 / 16 mm Thread Reducer D28 and D16 Clamping Screw Allows D16 system clamping screw to be used in D28 bores Suits many tight fitting clamping situations D LENGTH WIDTH TR 12 3 mm 28 mm System Bores D28 Reduction Plate Serves as interface between system parts and clamping tubes from D28 system (e.g. swing clamps) Adapter for D28 to D16 System D System Bores D mm 50 mm 50 mm approx 1.3 kg

25 Description Technical Description Compensating Swing Clamps: - For fast, full force and accurate clamping of various workpieces Fits every system bore (self locking) Differential compensation adjusts for the deflection of the clamping tube. Single and multiple-position workpiece clamping Type of operation of each swing clamp can be changed With interchangeable clamping pads Use of a clamping bridge is possible Height adjustment with a stop ring Standard clamp height max. 300 mm Clamping tubes in various lengths can be substituted (max. 500 mm clamping height) Compensating Swing Clamp with Clamping Screw The most universal optimal for small lot sizes Differential compensation Compensating angle Insert different length tubes Compensating Swing Clamp 150 mm long with Clamping Screw Compensating Swing Clamp 200 mm long with Clamping Screw D D Clamping pad with cruciform grooves Reach 150 or 200 mm Adjustable Stop ring mm approx 50 mm 350 mm approx kg Compensating Swing Clamp with Toggle Clamp The most economical, Quick and full force clamping by moving the lever approximately 150 No interference because the lever pivots 360 Compensating Swing Clamp 150 mm long with Toggle Clamp Compensating Swing Clamp 200 mm long with Toggle Clamp D D mm ca. 50 mm 350 mm approx kg Compensating Swing Clamp with Short Screw The smallest Operated via SW 14 hex wrench or open-ended wrench Especially recommended for use where space is tight Compensating Swing Clamp 150 mm long with short screw Compensating Swing Clamp 200 mm long with short screw D D mm approx 50 mm 350 mm approx kg Modifications reserved!

26 Swing Clamp 180 Reach is adjustable, but no differential compensation Can be used as horizontal swing clamp without vertical tube Reach of mm adjustable Each tube can be used individually, too 220 mm Adjustable Patented Swing Clamp 180 with Clamping Screw The most universal optimal for small lot sizes Vertical Tube 220 mm long Vertical Tube 350 mm long D D / 350 mm mm approx 270 mm approx kg Adjustable Patented Swing Clamp 180 with Toggle Clamp The most economical, Quick and full force clamping by moving the lever approximately 150 No interference because the lever pivots 360 Vertical Tube 220 mm long Vertical Tube 350 mm long D D mm approx 270 mm approx kg Adjustable Patented Swing Clamp 180 with Short Screw The smallest Operated with SW 14 hex wrench or open-ended wrench Especially recommended for use where space is tight Vertical Tube 220 mm long Vertical Tube 350 mm long D D mm ca. 270 mm approx kg

27 Compensating angle Adjustable Swing Clamp 90 Orientation 90 to system bore Clamping stroke approximately 70 mm Using 180 quick acting swivel with detent, clamping range is approximately 120 mm Height to approximately 170 mm Height adjustment with stop ring Use of clamping bridge is possible D mm 230 mm approx 1.2 kg Adjustable mm Swing Clamp 45 with Clamping Screw The most universal Optimal for small lot sizes For clamping prismatic parts Vertical Tube 220 mm long Vertical Tube 350 mm long D D mm approx 270 mm approx kg Adjustable Swing Clamp 45 with Toggle Clamp The most economical, Quick and full force clamping by moving the lever approximately 150 No interference because the lever pivots 360 Vertical Tube 220 mm long Vertical Tube 350 mm long D D mm approx 270 mm approx kg Adjustable Swing Clamp 45 with Short Screw The smallest Operated via SW 14 hex wrench or open-ended wrench Especially recommended for use where space is tight Vertical Tube 220 mm long Vertical Tube 350 mm long D D mm approx 270 mm approx kg Modifications reserved!

28 Screw with Bushing and Clamping Pad The most universal Optimal for small lot sizes Fits directly into system bores Ideal also for pre-loading workpieces D approx 251 mm approx 0.8 kg Toggle Clamp with Clamping Pad The most economical, Quick and full force clamping by moving the lever approximately 150 No interference because the lever pivots 360 Fits directly into system bores Ideal also for pre-loading workpieces D approx 230 mm approx 0.7 kg Short Screw with Bushing and Clamping Pad The smallest Operated via SW 14 hex wrench or open-ended wrench Especially recommended for use where space is tight Fits directly into system bores Ideal also for pre-loading workpieces D approx 120 mm approx 0.3 kg Stop Ring VARIO Fits all clamping tubes For setting the height of swing clamps Included on each swing clamp 10 mm 28 mm D Clamping Tube Fits all system bores Precision tube 200 mm long 350 mm long 600 mm long D D D s. o. 28 mm Clamping Tube: Cut-to-length Fits all system bores Precision tube 1000 mm 45 mm 28 mm D

29 Darstellung Bezeichnung Bestellnummer Clamping Tube D Clamping Tube Extension Sleeve Clamping Tube Used as a connector between two clamping tubes Black Oxide Finish 100 mm 28 / 34 mm Adapter tube L100 L 200 L 300 Extension of the support and clamping points Adustable using the tube of a swing clamp Clamping using a PC bolt is possible Length: 100 mm Length: 200 mm Length: 300 mm D D D s.o. 28 /40 mm Multi-Clamping and Support Tower Height System Bore 100 mm System Bore Base element for three dimensional clamping and locating Can be used with other system components Fastened to the table with 2 PC bolts Very stable design Black Oxide Finish Height: 200 mm Height: 350 mm Height: 700 mm Height: 1000 mm 150 mm 100 mm s. o. 55 mm D D D D Compensating Clamping Arm with Hex Head Screw D Differential compensation Only used with the multi-clamping and support tower Clamping force approximately 20 kn Very heavy design Suitable for clamping of heavy workpieces. Fast and secure clamping with a wide height range Powder coated LENGTH WIDTH HEIGHT BORE DIAMETER- 230 mm 119 mm 55 mm Modifications reserved

30 Magnetic Clamps Self-locking clamping plugs with integral permanent magnets fit into all system bores Applicable with or without compressed air Optimal clamping and positioning of workpieces using the least amount of space Acts as an air bearing for large plates Magnet Clamp Set with Manifold Block Includes Manifold block with hand valve setup for 10 clamping magnets Includes 10 Magnetic Clamps D28 Includes compressed air connection Comes with 20 m air hose Special wrench D Manifold Block with Hand Valve Connecting the Magnetic Clamps to the hose D Magnet Clamp D28 Holding force 70 N D Special Hex Wrench To ease the removal of the Magnetic Clamp from the system bores D Air Hose PA Blue from 1 50 m On Request

31 Chain Clamp No deformation of the workpiece because the clamping force is equally distributed. Simple, fast clamping and unclamping by left / right turning of the clamp lock. Force actuation is integrated with the PC Bolts by screwing in a ball joint. Complete Chain Clamp Set D28 D Equal force distribution Components are not braced Point contact force Component will deform Suitable for equal and unequal point clamping Includes 2 PC Bolts, M16 Tapped Bore 1 Connection Bolt M16 Tapped Bore 1 Ball joint with chain link connection 1 Ball joint with clamp hooks and fast adjusting Clamping Screw with left / right threads 1 Box wrench, Size SW 10 3 Clamping chains in lengths: 1 m, 2 m and 3 m 2 Chain links Modifications reserved

32 Clamping Pads with Cruciform Grooves Steel Black Oxide Finish D Stainless Steel D Polyamide D Quickly and easily changed without tools or threads O-Ring prevents entry of dirt in the ball joint Available in various materials Pivoting compensation allows full surface contact with the part Cruciform grooves for clamping of round/ rectangular tubes Steel, Black Oxide Finish Stainless Steel Polyamide D D D mm 40 mm Clamping Pads steel / double-sided D Can be used from both sides 25 mm 40 mm Clamping Pad with Ball Form Steel Black Oxide Finish D Stainless Steel D Polyamide D Quickly and easily changed without tools or threads O-Ring prevents entry of dirt in the ball joint Available in various materials The ball is particularly useful in clamping corner profiles The clamping pad adjusts for angular error Pivoting compensation allows full surface contact with the part Steel, Black Oxide Finish / Ball Form Stainless Steel / Ball Form Polyamide / Ball Form 18 mm 35 mm D D D Clamping Pad Blank D Steel / blank For customer specific machining 35 mm 50 mm Locating Disk Use as a stop or a support Connects with PC Bolts or Connection Bolts Infinitely adjustable by rotating mm mm D D mm 75 / 100 mm

33 Clamping Bridge Multiple simultaneous clamping points Clamp difficult to reach places Simultaneous clamping of multiple parts Clamping uneven surfaces with pivoting compensation Adjustable spacing of the clamping pads using self-locking ball pins Clamping pads are changeable Plugs into every clamping Screw ball end Very stable and compliant design Clamping screw ball (e.g. Swing Clamp clamping screw) 2P-Clamping Bridge Two clamping points Shipped with: Clamping bridge, 2 ball points and 2 clamping pads (Steel) Powder coated D Changeable clamping pad Clamping pad transferable 170 mm 35 mm 35 mm 170 mm Hardened Ball Pin Connecting element between clamping bridge, indexable bushings and clamping pad Integration with other components possible D mm Modifications reserved!

34 Clamping Sleeves 90 and 45 Used to establish bores for clamping components or tubes 45 or 90 to the base. The sleeves can be fastened with PC bolts or connection bolts in any system bore Clamping Sleeve 90 Can be used as a corner stop D LENGTH WIDTH BORE CENTER DISTANCE 90 mm 55 mm 28 mm 50 mm* * ^= System Grid Clamping Sleeve 45 D LENGTH WIDTH BORE WEIGHT 90 mm 50 mm 28 mm

35 Toggle Clamps For Fast clamping and fastening with lighter clamping force For Production runs (short clamping times) Fits in all system bores On request pneumatic / hydraulic clamping components available Black Oxide Finish Adjustable Vertical Toggle Clamp Clamping range 0 50 mm With Adapter and tapered locking screw For direct mounting or infinitely adjustable using a universal stop D Tapered locking screw 200 mm 150 mm 50 mm approx 0.6 kg Tapered locking screw Horizontal Toggle Clamp 30 mm stroke With Adapter and tapered locking screw For direct mounting or infinitely adjustable using a universal stop D mm 100 mm 50 mm approx 0.7 kg Tapered locking screw Adapter for Toggle Clamps Suitable for all commercial toggle clamps Shipped with adapter, 4 hex head screws and 1 tapered locking screw D LENGTH SCREWS HOLE SPACING M mm mm Adjustable Speed Clamp Mounts to tube, infinitely adjustable mm height With a flange and tapered locking screw for direct mounting to any system bore Infinitely adjustable with universal stop D Tapered locking screw 350 mm 150 mm 50 mm approx 1.8 kg Modifications reserved!

36 Accessories System D28 System D16 Transport Ring D16 and D28 For fast, simple and safe transport of all heavy system components (e.g. table) Attaches using 2 PC bolts Powder coated Dekra tested! 200 mm 100 mm 150 mm approx 4.6 kg D Quick conversion Torque Wrench Preset to 70 Nm for controlled tightening of PC bolts Eliminates over-tightening and damage to system bores Includes 2 sockets D mm 1 2 inch 1 2 inch 0.7 kg Ball end Ball End Hex Wrench For PC bolts and compensating clamping arm with hex head screw Good accessibility with the ball end 150 mm SW 14 D Round Brush 28 mm For cleaning the system bores With safety shield D System Bores System D16 System D28 Quick disconnect Ground Connector D16 and D28 Fits in any system bore 100 % contact, no overheating of the ground cable k higher efficiency For cable cross section of mm 2 For loads up to 500 A Simple and safe assembly (without interference) Compatible with standard ground cables D Extraction Tool Suitable for System D28 and D16 PC Bolts For the simple extraction of PC Bolts Handle serves to align component bores D

37 Complete Table Leg D ± 30 mm Powder coated Fine adjustable pivoting feet Tubular sleeve As supporting leg for a U-Form Spacer Block D XXX 1 m and longer Custom length on request! Fine adjustment 30 mm Complete Telescoping Leg. D ±30 mm With thread infinitely adjustable Range of adjustment 350 mm For flexible height adjustment of the work tables Custom lengths on request! Increments 50 mm apart Fine adjustment 30 mm Complete Table Leg with Wheel 650 ± 30 mm Capacity max. 650 kg Custom lengths on request! Fine Adjustment 30 mm With caster and brake With caster D D ± 30 mm Screws Complete Table Leg with Anchoring Pad For anchoring the work table to the floor to prevent movement during use (e.g. when using robots) Includes anchoring screw and insert Custom lengths on request! Fine adjustment 30 mm D Anchoring inserts Modifications reserved!

38 Bench Stone For maintaining system surfaces D Pump Bottle Pressurized container, sturdy design Capacity: 1 Liter (without anti-spatter spray) Pump Bottle with 1 Liter Anti-Spatter Spray Pressurized container, sturdy design Capacity: 1 Liter Anti-Spatter Spray D D Note: Cannot be diluted with water! Öko Anti-Spatter Spray Builds a protective film against spatter and dirt Capacity: 5 Litre Öko Anti-Spatter Spray D Note: Cannot be diluted with water! Accessory Cart Keeps everything easy to find and organized Low center of gravity Accommodates system components The rear side has storage for 9 clamping and locating angles D mm 650 mm 1050 mm Compact Accessory Cart Keeps the workplace organized and parts easy to find Saves space by storing under the 3D-Work Table Cart can be secured under the table Tools can be protected against dirt D mm 720 mm 600 mm

39 Order and Information Form D28 Fast and simple; copy and fax to: / Send to us. ior by mail: Page is prepared for sending with DIN C6 window envelope To DEMMELER Maschinenbau GmbH Alpenstraße 10 D Heimertingen (Germany) Customer / Prospect Contact Person Street Postal Code / City Country Telephone / Fax / Order Dear Sir / Madam We order the following components from your product Request for Quote Please tell us about the following items from your product line Please call us at the following telephone number: 7 FOLD HERE We are interested in discussing our applications in more detail Date Signature Quantity Order No. Article

40 Mehrfach ausgezeichnet Refer to our brochures: Innovative technology improved Werkzeugarena Werkzeugwechselsystem Werkzeugarena 3.0 3D Workand Welding Table System D16 / D28 Standard Part List Demmeler Maschinenbau GmbH & Co. KG Basic components for machine tools. Composite material DemTec Demmeler Maschinenbau GmbH & Co. KG Rotary tables Demmeler Automatisierung & Roboter GmbH Tool change systems Toolarena Tooltower Demmeler Automatisierung & Roboter GmbH DEMMELER Maschinenbau GmbH & Co. KG Alpenstraße 10 / Postfach Heimertingen / Germany Fon: +49 (0) / Fax: +49 (0) / Mail: info@demmeler.com Internet: