Complete services provided to your complete satisfaction
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1 St. Louis, MO I USA
2 Complete services provided to your complete satisfaction St. Louis, Missouri, is known as the gateway to the west. Located in the central United States, the city was formed near the confluence of the mighty Mississippi and Missouri rivers in 1673 by French explorers. The city rapidly became integral to America s westward expansion as a frontier trading post. Many early settlers and explorers began their westward journey from St. Louis into then uncharted country. St. Louis-based Jet Aviation offers aircraft operators a similar gateway. Whether it s through our aircraft maintenance, refurbishment or completions skills or our access to the Jet Aviation network of services worldwide, we can help you get to where you need to be, no matter if your business takes you to a neighboring city or a destination across the world. Jet Aviation is located at St. Louis Downtown Airport just east of the metro area in Cahokia, Illinois. The St. Louis facility began operating in 1971 as Midcoast Aviation and today it employs nearly 1,000 people. The company was acquired by Jet Aviation in Today, Jet Aviation St. Louis is recognized as one of the most respected independent service providers in the U.S. with an outstanding reputation for quality in its completions and MRO businesses. Our professionals, extensive facilities and depth of proven performance all add up to top-notch service for the top-tier aircraft Jet Aviation primarily serves. Heavy maintenance, inspections, paint, refurbishment and completions are performed at the St. Louis Downtown operation. 2
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4 Completions Outfitting Reflecting your style At Jet Aviation, we work with you to design and produce an aircraft interior that is a beautifully crafted reflection of you and your business. We custom-complete top-tier aircraft to meet the exacting expectations of discerning businesses and individuals to create interiors that perfectly blend your lifestyle, your work style and your personal style. We are a fully integrated, non-manufacturer completions center for large and long-range business jets. We do everything in-house. You are best served when each step of the completion process from initial consultation to final flight certification is performed by a single team with a single responsibility to you. Your project is overseen by an experienced customer account manager dedicated to you. Our designers generate floor plans, help you select fabrics and other materials, produce computerized renderings of interior and exterior designs, and help take your project from concept, to engineering, to production and delivery. Our custom cabinetmakers, skilled upholsterers, electronic systems installers, paint experts and others provide unparalleled accountability and quality assurance throughout the production process. 4
5 Galley in Global Express Challenger 605 Global Express 5
6 Refurbishment Updating your asset Refurbishing an aircraft does more than update the look of the interior. A quality refurbishment is centered on improving the function of your aircraft. Refurbishment can improve your aircraft s performance and mission capabilities to better serve you or your business. You may want to consider mission-enhancing modifications recommended by our team of specialists in avionics upgrades, glass cockpit integration, SATCOM and much more. Refurbishment gives you the opportunity to upgrade cabin amenities that range from true office-inthe-sky capabilities, to multimedia entertainment systems, to enhanced aircraft seating. A fresh paint scheme created by our designers and applied within our state-of-the-art paint facility maximizes paint adhesion, corrosion resistance and durability. After you select your improvements, Jet Aviation performs. We offer true customization backed by extensive in-house resources including engineering, avionics, design, cabinetry and upholstery. 6
7 Challenger 601 Shower in Global Express Galley in Challenger 601 7
8 Maintenance Highly-skilled maintenance services Jet Aviation does it all, from routine Chapter 5 requirements to urgent unscheduled repairs. As an FAA Class IV repair station #3JVR805B, we are authorized to work on all makes and models of aircraft. Our manufacturer-authorized service center status allows us to provide warranty support on newer aircraft, too. Our capabilities are strengthened by the support of our global MRO network. Line maintenance and avionics support are available whether you schedule a visit or if you need a quick assist while using one of Jet Aviation s operations. We offer you state-of-the-art facilities and the latest in training and tooling. Hands-on customer support managers are on top of your maintenance job from start to finish, taking the time to understand your individual requirements and then communicating your needs to the entire project team. They keep departments coordinated throughout your workscope, while keeping you updated every step of the way. 8
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10 Avionics Engineering From cabin to cockpit Whether you are a passenger or a pilot, Jet Aviation offers avionics expertise combined with the depth of engineering resources needed to make things happen. Avionics Expertise Delivering dependable, quality avionics service requires a combination of product knowledge, hands-on management, experienced technicians and in-house engineering. Avionics are vital to the operation of your aircraft. With more than 80 years combined experience, our avionics professionals will impress you with a level of avionics knowledge and experience that is unsurpassed in the industry. Avionics support and service is provided by a staff of FCC- and A&P-licensed avionics technicians and avionics installers with experience on today s most popular business jets. Engineering Resources We have a highly-experienced in-house engineering team, Designated Engineering Representatives (DERs) of all disciplines required to accomplish even the most unique wishes and our STC ODA status. This combination sets Jet Aviation St. Louis apart. 10
11 No two jobs are ever the same and many projects require significant design, analysis and testing efforts to obtain FAA, EASA or Transport Canada Supplemental Type Certification. Our engineering team knows interior completions and keeps abreast of leading edge technologies to ensure we are offering the latest in avionics suites, cabin management systems, safety and the lightest and quietest completions possible. Complex and individualized systems are the norm. Jet Aviation retains DERs with an array of delegated authorizations. Obtaining this special authority is a lengthy process requiring adherence to strict educational, recurrent training and experience guidelines. As an STC ODA, Jet Aviation is authorized to issue Supplemental Type Certificates, Special Airworthiness Certificates for aircraft that are altered under an STC project and require flight tests, and to amend standard airworthiness certificates for such aircraft. 11
12 Structural repair Starting from scratch Many aircraft operators have trusted their aircraft to Jet Aviation and the team that has successfully completed numerous structural repair projects since June Our ASSET (Airframe Structural Solutions from an Experienced Team) program has a unique track record of cost-effective repairs and reconstruction, earning us a reputation in the industry as the team to call when any type of aircraft damage occurs. Jet Aviation s ASSET program has rebuilt badly damaged Falcon 900s, a Falcon 2000, a Gulfstream IV, a Falcon 20, a Bombardier Regional Jet and more. ASSET not only protects aircraft value in complex rebuilds, but also delivers perfection in repair of minor dings and everything in between. For severely damaged corporate jet aircraft, Jet Aviation employs our most important asset our technical team. They begin with a meticulous in-field assessment. Their analysis precedes any recommendation about whether a business jet can be rebuilt successfully. We recommend rebuilding rather than replacing only if our technical team is confident the result will be as good as or better than before the damage occurred. 12
13 Other services Accessories, components, composites, calibration and more There are hundreds of parts on an aircraft. Each and every one serves an important purpose in its operation. Keeping them functioning in peak condition is a Jet Aviation specialty. Accessories & components Whether you re at our facilities for maintenance or modifications or your home base, you have access to Jet Aviation s airframe, avionics and pneumatic component and accessory expertise. Worked as a standalone project or in conjunction with other workscopes, our combination of in-house backshops and complete capabilities are delivered quickly and affordably. Composites The composites team at Jet Aviation spends countless hours designing and constructing interior and secondary structures. From acrylic window refinishing to the fabrication of complex composite parts, our composite shop creates custom components that add durability to your aircraft, make your maintenance projects easier and create a foundation for our flawless interiors. Calibration As a member of the National Conference of Standard Laboratories, we offer complete calibration and certification traceable to the National Institute of Standards and Technology (NIST) and can calibrate a full list of instruments to your specifications or to military / OEM specs. Each and every item calibrated by a Jet Aviation metrologist is placarded with a calibration sticker and delivered with a certificate for your records. 13
14 Non-Destructive Testing (NDT) Taking a deeper look NDT is important to keeping your aircraft in tip top condition. As members of the American Society for Non-destructive Testing (ASNT), Jet Aviation technicians are trained in proper NDT procedures and use this discipline to detect potentially hazardous conditions before they become problematic. Our certified experts apply radiographic (x-ray), eddy current, magnetic particle, dye penetrant and ultrasonic testing to check an aircraft s structural integrity. Jet Aviation has the ComScan 160 II backscatter X-ray system, the most sophisticated tool available for conducting NDT inspections. 14
15 Shine and substance Paint Whether you want to blend in or stand out, your aircraft s paint scheme is a reflection of your aircraft s mission. Once your vision has been captured in a computergenerated, full-color rendering, our artisans go to work. All steps in the process are performed by a team with more than 30 years of aircraft painting experience. Jet Aviation began using more environmentally friendly paint and paint stripper. High-solid paint has fewer thinners and solvents than conventional paint, which results in substantially better coverage. Our paint crew uses electrostatic paint equipment which applies a positive charge to the paint. The paint is attracted to the aircraft, resulting in reduced overspray and increased efficiency. Our paint hangar utilizes a series of linked systems to condition the air, plus a three-stage filtration system to trap and eliminate remaining airborne contaminants. Airborne contaminants interfere with paint application and adhesion which are essential to appearance and corrosion resistance. The difference is evident in the quality of our paint jobs. 15
16 FBO I Jet Aviation A gateway to travel Strategically located in the heart of the nation and closer to downtown St. Louis than any other airport, the Jet Aviation FBO at St. Louis Downtown Airport in Cahokia, Ill., provides a comprehensive array of premium ground and support services with maintenance and avionics support available on-site. Designed to meet even the most demanding pilot and passenger expectations, the Jet Aviation FBO passenger terminal and flight crew facility reflect our highest priority the proper care of customer aircraft. We provide 24-hour line service, NATA-certified Safety First line technicians and fueling from modern trucks supported by our own bulk fuel plant. The St. Louis FBO team can connect you with Jet Aviation s FBOs worldwide with locations throughout North & South America, Europe and the Middle & Far East and are regularly ranked in the top 10 in popular aviation trade magazines. 16
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18 Facility services St. Louis Facility Hours of operation Overall: Monday Friday: 24 hours Weekends: On request AOG: Monday Sunday: 24 hours, call Hangars: 9 Hangar area: 369,808 sq ft (34,281 sq m) Workshops: 285,571 sq ft (26,477 sq m) Completions / Refurbishment / Exterior paint Completions Green aircraft to include Bombardier CL 605, Global XRS, Global 5000 and CL 850 Refurbishment Pre-owned aircraft from small to large, incl. special mission aircraft Partial or complete cabin refurbishment Complete cabin reconfiguration and system integration Support Services On-site engineering department (mechanical, structural, electrical and avionics), incl. STC ODA Certification (on-site DER / DAR) In-flight entertainment system integration and upgrade Component manufacture, installation and refurbishment System integration and testing Equipment customization and upgrades Interior Design Interior design department with full interior design capability Exterior paint Dedicated hangars for aircraft up to Gulfstream V or Global Express series Detailed VIP paint schemes and exterior rendering production to customer specification Shops Sheet metal Composites Cabinet and wood Upholstery Electro and avionics 18
19 Maintenance /Avionics Services Base maintenance airframe, engines and avionics Line maintenance Repair and overhaul AOG services Engineering, mechanical and avionics Avionics installation and retrofits Airframes Bombardier Challenger 300 / 600 / 601 / 604 / 605, Bombardier Global Express, Bombardier Global XRS, Bombardier Global 5000, Dassault Falcon series, Embraer Legacy, Gulfstream II / III / IV / V / 300 / 350 / 400 / 450 / 500 / 550 series, Hawker series Engines / APUs BMW/Rolls Royce BR 700/710, General Electric CF-34, Honeywell ALF 502 / ATF 3/CFE 738, Honeywell TFE 731 series, Pratt & Whitney PW 305, Rolls Royce Spey and Tay, Garrett GTCP 30-92, Honeywell GTCP-36 series, Sundstrand Avionics Approvals Aerospace Optics, Ametek, Avtech, Honeywell / Baker Electronics, B&D Instruments, B.F. Goodrich, CAL Corp., CMC Electronics, Delco Litton, Fairchild L-3 COM, Gables, Heads Up Tech, Honeywell, IDC / Kollsman, JET, Litton System, Max-Viz, Rockwell Collins, Teledyne, Universal Nav. System FAA #3JVR805B, EASA # , Bermuda DCA, Cayman CAA, South Africa CAA, AS9110 FBO Hours of operation Monday Sunday: 24 hours Facilities Executive Terminal, one story building with an area of 6,000 sq ft Conference rooms Passenger and crew lounges Flight planning room and weather service (WSI, etc.) terminals Attached restaurant, open Monday Friday Services Domestic and international handling Aircraft exterior and interior cleaning Aircraft refueling Jet A-1/Avgas 100LL Complete line service Passenger and crew services Credit Passenger & crew transportation; crew cars Call ahead for Customs Hotel coordination service Rental cars on request Catering coordination American Express, MasterCard, VISA, Avcard, Discover, Phillips, Multi Service Card, Uvair 19
20 The Global Network Boston / Bedford Avionics Charter Support Services* Aircraft Management London Biggin Hill Avionics Engineering Refurbishment Painting Paris Le Bourget Line Maintenance Teterboro Avionics Charter Support Services* Aircraft Management Aircraft Sales Personnel Services Chicago Charter Support Services* Aircraft Management St. Louis Avionics Engineering Completions Refurbishment Painting Charter Support Services* Aircraft Sales Dallas Charter Support Services* Aircraft Management Personnel Services Palm Beach Charter Support Services* Aircraft Management Sorocaba Line Maintenance São Paulo Charter Aircraft Management Geneva Avionics Engineering Charter Airline Line Maintenance * Charter flights arranged by Jet Aviation originating within the USA are operated by air carriers licensed to operate under FAR Part 135 by the FAA and registered with the U.S. Department of Transportation. 20
21 Dusseldorf Avionics Engineering Refurbishment Cologne Aircraft Management Hannover Avionics Moscow / Vnukovo Line Maintenance Riyadh Line Maintenance Dubai Avionics Charter Aircraft Management Hong Kong Charter Aircraft Management Kuala Lumpur Line Maintenance Singapore Avionics Engineering Refurbishment Painting Basel Avionics Engineering Completions Refurbishment Painting Airline Line Maintenance Lugano Charter Aircraft Management Zurich Avionics Engineering Refurbishment Painting Charter Aircraft Management Aircraft Sales Jeddah 21
22 Our services at a glance Flying with the confidence that you can count on a global company that understands all your aviation needs, no matter where and when you travel, provides you with peace of mind. Over the past four decades, we have customized our services to exceed your expectations, whether you are an owner, operator or charter client. From our beginnings as a small maintenance organization we have step by step developed new services and added strategic locations to our global portfolio. Today, we not only cover every aspect of aircraft operations services but can also arrange for all your executive travel requirements. Jet Aviation s close to 5,100 dedicated professionals are essential to ensuring total client satisfaction. Our daily commitment is to provide you with our full scope of services from any of our over 24 airport facilities throughout Europe, the Middle East, Asia and the Americas. While we continue to further enhance our services and worldwide network, our dedication to satisfying your needs is one commitment that will never change. Our expanding global scope offers major benefits as you fly from one region or continent to another. Receiving the same consistent service at each Jet Aviation location ensures that you feel at ease while enjoying premium value, comfort and convenience. 22
23 Maintenance Avionics Engineering Completions Refurbishment Painting FBO Flight Support Aircraft Management Charter Aircraft Sales Personnel Services Personalized Services 23
24 23 Airport Frequencies Tower Ground Approach ATIS Departure Airport Frequencies Tower Ground Approach ATIS Departure x 75 M 12R 12L 3800 x 75 M 7001 x 100 M 30R 30L Jet Aviation St. Louis, Inc Curtiss-Steinberg Dr. Cahokia, IL USA Tel Tel Fax info@midcoast-aviation.com FAMID4005/20091USA
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