DMG MORI Virtual Machine

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Maximillian Nelson
8 years ago
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1 Unique 1 : 1 machine simulation DMG MORI Virtual Machine % collision-free machining % machine training without a machine % machine running time

Virtual Machine + + 100 % collision-free

2 100 % collision-free machining Precise 1 : 1 machine simulation. Guaranteed to be feasible and collision-free. The DMG MORI Virtual Machine emulates your physical machine 1 : 1, including the complete machine geometry and kinematics as well as the actual control unit. Thanks to 1 : 1 machine simulation, collisions and programming errors are identified on the PC and not after they reach the machine. Unique in-depth simulation guarantees the feasibility of your components, as well as 100 % collision-free and executable NC programs. This simulation helps you avoid machine damage and removes the need for time-consuming proving out on the machine % component feasibility % collision-free NC programs % executable NC programs % machine damage We use the DMG MORI Virtual Machine because we save 25 % running-in time by doing so. Dietmar Glockner, ZAHORANSKY FORMENBAU GmbH, Head of CAM Programming and Vice Head of Production 1 : 1 machine simulation taking 3D tools, fixturing, workpiece geometry and continuous material removal into consideration

Thanks to 1 : 1 machine simulation, collisions and programming errors are identified on the PC and not after they reach the machine.

3 100 % programming with all control unit features 100 % machine running time A complete workstation to boost your machine productivity. Programming with the DMG MORI Virtual Machine is 100 % identical to programming the physical control unit. All cycles and NC functions are available. You can check the feasibility of the machining task without leaving your desk. Create NC programs that use the comprehensive features of your control unit and determine the on-machine cycle times. Optimise the cutter paths and ensure minimum non-productive times. 1 : 1 machine simulation helps you guarantee collision-free and executable programs. Benefit from an additional programming workstation, and create programs while the machine is producing % programming while the machine is running % determination of on-machine cycle times % reduction in non-productive times thanks to optimised cutter paths % collision-free and executable NC programs Thanks to the DMG MORI Virtual Machine, we can program fully while the physical machine is producing at 100 % capacity. Sascha Jung, AG der Dillinger Hüttenwerke, Training and Staff Development

You can check the feasibility of the machining task without leaving your desk. Create NC programs that use the comprehensive features of your control unit and determine the on-machine cycle times.

4 100 % ability to learn how to operate DMG MORI machines in the classroom 100 % machine training DMG MORI operator training without a physical machine thanks to 1 : 1 simulation. The DMG MORI Virtual Machine precisely emulates the complete machine geometry and kinematics and simulates the physical control unit 1 : 1. All NC functions, machining cycles and parametric programs are available. Operations are managed easily via a virtual control panel, or the physical DMG MORI ControlPanel. This means that your staff can master the physical machine without actually using it. Machine operation with all functions is thus quickly and effectively covered. And you can avoid damage to your machines during the teaching phase. Teach your staff how to operate your DMG MORI machines while the machines are producing at 100 % capacity. To this end, we offer the DMG MORI Virtual Machine as an attractive training workstation with a classroom license for 6 to 20 participants % effective learning of DMG MORI machine operation % machine productivity during staff training % damage to your machines during the induction phase % attractive classroom licenses to suit your needs Thanks to the DMG MORI Virtual Machine, our staff are trained in the basics of 5-axis machine operation without needing access to or endangering the physical machine. Walter Pachatz, Geislinger GmbH, Head of Training

All NC functions, machining cycles and parametric programs are available. Operations are managed easily via a virtual control panel, or the physical DMG MORI ControlPanel.

5 Airbus Defence and Space GmbH Willy-Messerschmitt-Straße 1, Ottobrunn, Germany Airbus Defence and Space GmbH Perfect machining results thanks to unique 1 : 1 simulation on the PC. Created from the former EADS in 2014, the Airbus Defence and Space facility in Ottobrunn, Germany is responsible for the development and construction of engine components for the Ariane 5 carrier rocket. The DMG MORI Virtual Machine is used for precise simulation of the machining processes on two DMU 70 evo linear and one DMC 125 FD duoblock machines. In the eyes of Wolfgang Simon, Head of Mechanical Production, the most important argument in favour of the DMG MORI Virtual Machine is its reliability: We machine billets worth up to 100,000. The first machining attempt has to hit the mark. During the simulation you can verify the feasibility of a program and ensure there are zero collisions. When an NC program reaches the machine, it has to run, Wolfgang Simon adds. Airbus Defence and Space has also improved productivity thanks to the DMG MORI Virtual Machine, as Wolfgang Simon explains: Simulating our programs on the PC completely replaces time-consuming proving-out on the machine and minimises set-up times. This results in a significant increase in machine uptime. Program optimisation also plays a major role: Because all control unit features are available, we can optimise our programs running times % feasible, collision-free and executable NC programs % prove-out time on the machine + + Minimal set-up times + + Optimisation of cycle times on the machine Precise simulation: Thanks to the full integration of the real control system, DMG MORI Virtual Machine can accurately simulate the entire machining process, including tool changing.

Created from the former EADS in 2014, the Airbus Defence and Space facility in Ottobrunn, Germany is responsible for the development and construction of engine components for the Ariane 5 carrier

6 DMG MORI Virtual Machine Unique 1 : 1 machine simulation. 100 % collision-free machining Check the manufacturing feasibility of your components and ensure that your NC programs are 100 % collision-free and executable. 100 % machine training without a machine Give your staff 100 % training in operating your DMG MORI machines in the classroom and without a physical machine thanks to the DMG MORI Virtual Machine. 100 % machine running time Create NC programs guaranteed to be collision-free and executable in the comfort of your own office, and determine the precise running times while your physical DMG MORI machines are producing at 100 % capacity. Let us help you plan the implementation of Industry 4.0 networking in your machine shop. Talk to us! Contact Consultancy & Sales DMG Electronics GmbH Stefanie Weigl Tel.: +49 (0) Mobile: +49 (0) stefanie.weigl@dmgmori.com FLY.D6654_0715UK Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG Electronics GmbH DECKEL MAHO-Straße 1, Pfronten

100 % machine training without a machine Give your staff 100 % training in operating your DMG MORI machines in the classroom and without a physical machine thanks to the DMG MORI Virtual Machine.

Simplified machine operation. Seamless integration of machine and company.

new CELOS PC version 4 new APPs: Job Scheduler Messenger Service Agent Tool Handling Simplified machine operation. Seamless integration of machine and company. www.dmgmori.com 2 celos Uniform user interface