Powering the lighting revolution
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- Irene Price
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1 Didn t find the product you were looking for? Visit our website s realtime product search engine and choose from over 19,000 products: Check out the first real time on-the-fly product finder! Simply visit our website at and click onto Find Product. A totally new, easy-to-use and innovative tool to make sure that you will find what you really need! In real time! Choose from more than 19,000 different parts from our huge product portfolio. Searching has never been easier. Simply choose from the pull down menus and adjust the sliders to the range of specs that you are looking for. The result will be displayed automatically. In real time. Powering the lighting revolution LightLine. The next generation of constant current LED drivers
2 RECOM a success story for over 35 years. Introduction to high power LEDs. Over the past 20 years, it has become common practice to purchase DC/DC converters as a finished module. This applies to all segments of the electronics industry, including industrial automation, transportation engineering, telecommunications, data technology, measurement technology, medical and now lighting. With the introduction of LED technology into general illumination products, an electronics driver is needed. Many lighting designers prefer to use a modular driver that provides them with the necessary current/voltage and they don t have to deal with safety requirements, certifications or noise (EMI). At RECOM, we ve always been very attentive to our customers needs, and have invested millions over the past decade in product development, growing our quality assurance lab, and expanding the scope of our worldwide distribution activities. This means we re close by to our customers production facilities around the globe, offering the most reliable products available on today s market - with top-notch support - and, of course, terrific prices. An impressive product portfolio Our lighting portfolio includes all types of input sources (DC and AC inputs) and a huge variety of outputs to meet the requirements of the top LED manufacturers. Focused on the low power range, RECOM offers a distributed power approach, with modules that range from 3, 6, 12, 20, 30 and 60W: bringing the exact amount of power you need for each specific application, to improve efficiency, reduce the space needed for the driver and optimize the cost. The flexibility of the RECOM LED driver modules allow lighting designers to use them with existing LED fixtures and with the newest LEDs or LED arrays that arise in today s market. 5 year warranty and safety certifications As a standard feature, RECOM offers a 5 year warranty for the majority of its drivers, with expected lifetimes of over 70,000 hrs. Our products are fully certified by the most common regulatory standards in lighting: UL-8750 and EN RECOM LED drivers are compatible with: Why Basic use LED LEDs? characteristics Basic LED characteristics Why a constant current driver is the better solution LED technology has the highest lm/w potential of all lighting technologies, meaning it can deliver more light with less power. The increasing efficiencies and life expectancy of LEDs make them especially appealing for their integration into all types of lighting fixtures. Benefits of LED vs traditional lighting: - Energy Savings - Better light quality, color and control - Long lifetime - Low maintenance cost LEDs are non linear devices. When the voltage increases past a certain threshold the LED starts to emit light and the current increases sharply. If the voltage continues to rise the LED rapidly overheats and burns out. The trick is to operate LEDs in a narrow band between full OFF and full ON. In addition, the operating voltage varies between different high power LEDs even within the same batch and supplier. It also changes with the ambient temperature and the age of the LED. CURRENT CURRENT-VOLTAGE CURVES FOR HIGH POWER LEDs LED1 = 350mA LED3 = 350mA When powered by a constant current driver, each LED in a chain has the same current. Since the emitted light is proportional to the current, all LEDs have the same brightness. The majority of high power white LEDs are designed to operate between 350mA & 1A. The simplest constant current source is a constant voltage supply driving the LEDs via a resistor. This solution is very cheap, but has a poor current regulation and wastes power generating additional heat. The next simplest source of constant current is a linear regulator. The excess power has to be dumped as heat, so a good heat sinking of the regulator is required. Another disadvantage is the poor efficiency of this solution. The ideal solution is a constant current driver that controls the current internally with very high efficiency and no need of heatsink. LED2 = 350mA VOLTAGE LED4 = 350mA 3
3 RACD series - 3, 6, 12, 20, 30 and 60 Watt. Low power AC input LED drivers. Introducing a new family of low power AC input LED drivers, the RACD series; RECOM is offering a low cost solution for the low power Solid State Lighting. This family includes modules of 3W, 6W, 12W, 20W, 30W and 60W in compact packages to fit the different needs of each lighting applications. All modules are isolated and fully protected for safety based on UL8750 and EN61347 standards. Additional features like power factor correction, dimming controls can be found in our extensive portfolio. Building an LED lamp has never been easier! Constant current outputs of 350mA, 500mA, 700mA, 1050mA, 1400mA, 2100mA, 2400mA and 4200mA. Universal AC input Power factor corrected 3kVAC isolation, fused input and protected output Input and output screw terminals Additional 5.5mm socket output connection (RACD12/20) 5 year warranty UL8750 Listed, EN61347 and EN55015 approved Analog dimming (RACD20-D/RACD60) Typical Applications Indoor lighting Decorative lighting Cabinet lighting Desk lamps Recessed lighting Freezer lighting Street lighting Landscape lighting High/Low bay lighting Wall lamps LIGHTLINE AC INPUT LED DRIVER RACD03 350, 700 ma VAC 3-12, 3-6 V 3 kvac x 30 x 20 mm RACD06 350, 700 ma VAC 3-21, V 3 kvac x 35 x 21 mm RACD12 350, 500, 700 ma VAC RACD , 3-24, 123 x 45 x 3 kvac V 18 mm 350, 500, 700, 6-56, 6-40, 145 x 50 x VAC 3 kvac ma 6-29, 6-19 V 22 mm RACD20-D (US) 2x350, 700 ma 110 / 230 VAC 3-34 (2x) 3 kvac RACD30 500, 700 ma VAC 10-56, kvac RACD60 Constant Current AC LED Driver Universal input voltage 5 year warranty Power Factor Corrected Constant current outputs: 350 ma, 500 ma, 700 ma, 1050 ma, 1400 ma, 2100 ma, 2400 ma and 4200 ma High Efficiencies Series Output Current Vin Vout Isolation Certification Case Other Features x 50 x 22 mm 160 x 50 x 22.5 mm Ultra compact packages RoHS and Reach compliant UL 8750 listed IP64, Ultra Compact Size, 3 Year Warranty IP44, Ultra Compact Size, 3 Year Warranty Low Profile, Easy Connections Low Profile, Easy Connections Low Profile, Easy Connections, 0-10 Analog Dimming Low Profile, Easy Connections , x 45 x , 38-54, 21-28, /OF Open Frame Version, VAC 3 kvac mm , 17-24, V /TOF Thermal Dimming (4 x2 x1 ) ma Ultra Compact Size 700, 1050, 1400, 38-54, 33-48, x 45 x RACD60/IP , 2400, VAC 21-28, 17-24, 3 kvac mm IP67 Rated 4200 ma V (4 x2 x1 ) Ultra Compact Size 5
4 AC input applications. LED Arrays make your light design easy AC drivers for light modules (e.g. Helieon) Low power lamps for indoor & outdoor Compact drivers for recessed lights Easy connections for linear lamps Thermal feedback dimming control LED manufacturers are developing new LED arrays, both with directional and non-directional light, to make it easier for lighting fixture manufacturers to design high brightness LED fixtures without the need to master the binning process for a good light quality and color. Connector manufacturers (e.g. TE, Molex) are also developing lighting connectors that will allow lighting designers to mount and connect the LED arrays to the LED driver without needing a soldering iron. The RECOM AC LED Drivers (RACD20/30) are a perfect match for LED Arrays from Cree (MPL, MTG, CXA), Lumileds (LuxeonS), Bridgelux(RS, ES), Sharp (Mega Zenigata) and more. This award winning module ("Most Innovative Product of the Year Award," LIGHTFAIR 2010) uses a very simple design making it sustainable and flexible. The Helieon modules use BridgeluxLED arrays: To power this modules you need an external AC LED driver with constant current. The RACD family provides the technical requirements and the reliability to make it the perfect fit for the Helieon modules. The different series will fit the different power needs of the Helieon: from 12W to 60W. The Helion was the first of its kind, but now more companies (e.g. GE s Infusion) are developing light modules (LED, optics and connector) that only need an external LED driver like RECOM s RACD family and a thermal heatsink to operate. The newly introduced RACD06 and RACD03 are very compact AC input LED drivers that will cover your needs for current for most low power applications, such as desktop, bed lamps, outdoor lanterns, wall lamps, bollards, etc. The small size of both RECOM families will help you to integrate the LED driver inside your fixtures providing the required constant current without the need of an external power supply. Up to 6 LEDs at 350mA and 3 LEDs at 700mA. Recessed lights have been used over the years and have always retrofit the previous light source within the same physical structure, making it easier for the installers. In LED-based lights, the J-Box used for the wiring connections will now be the housing for the electronics needed (LED driver) limiting the size requirements of these LED drivers. The revolutionary compact modules from RECOM fit in those J-Box, making them the ideal choice for these type of lights joist bulb housing junction box The RACD family is ideal for cabinet, under-cabinet and track lighting. The small size and low cost of those LED drivers makes them the perfect choice to drive low quantities of LED (1~19 LEDs) for single spot lights. The output socket connector makes it impossible to cross wire the LEDs, making life easier for contractors and end users. + The RACD60 family of RECOM now comes with a dimming control. One of the most common applications uses a simple thermal feedback control to adjust the current as the temperature rises to keep the LED operating reliably at high temperatures. This feature is critical in certain applications where the light must not go off even when conditions such as temperature changes. High bay, low bay, parking lot and street lights are examples of this. The thermal sensor (RT) and an external power supply (RAC01-12SC) will feedback to the dimming control decreasing the output current as the temperature goes beyond the selected temperature threshold. As the current decreases, the internal temperature also decreases, limiting the potential danger of over temperature and early failure in your fixture. ceiling baffle hanger RACD LED driver heatsink LEDs
5 RCD24 series - High Brightness DC input LED drivers The RCD family offers a variety of DC input LED driver modules with constant current output from 300mA up to 1.2Amps. The modules have a comprehensive specification, such as: high efficiency (up to 97%), wide input voltage range, very low output dropout voltage, 2 independent dimming options (PWM and 0 10 analogue), MTBF up to 600,000 hours, and 3 possible packages (through hole, wired and SMD). All in one! No need for external components 2 independent dimming options that can be used at the same time RCD/W suitable for outdoors/underwater applications (IP67) High efficiency over a wide range of LED loads Buck topology First SMD DC LED driver module in the market! (RCD/PL) Extremely low profile (only 6.6mm) (RCD/PL) Built in Class A or Class B EMC Filter (RCD/PL) Rheostat (potentiometer) dimming option (RCD/VREF) LIGHTLINE DC INPUT LED DRIVER Constant Current DC LED Driver All-in-one Ready to use (no external components necessary for basic use) High Efficiency (up to 96%) PWM/Digital and Analog Dimming Wide Input Voltage Range Long lifetime Series Output Current Vin Vout Isolation Certification Case Other Features RCD-24-x.xx A 4.5~36 VDC 2-35 none DIP Ambient temperatu re range -40 C to +85 C Low emissions (EMC filter built-in) Short Circuit Protected Custom Designs Available PWM & Analog Dimming RCD-24-x.xx/W A 4.5~36 VDC 2-35 none DIP wired Wired Version, PWM & Analog Dimming RCD-24-x.xx/ W/VREF RCD-24-x.xx/ SMD/OF A 4.5~36 VDC 2-35 none DIP Analog Dimming (Rheostat) with External Potentiometer A 4.5~36 VDC 2-35 none SMD SMD Version, RCD-24-x.xx/PL A 4.5~36 VDC 2-35 none SMD PWM & Analog Dimming SMD Pinless version, Low profile, Built in Class A/B filter PWM & Analog Dimming Typical Applications - Architectural lighting - Decorative lighting - Theatrical lighting (stage lighting) - LED displays - Outdoor lighting - Freezer Lighting - Underwater and Marine Applications - Backlight LED - Solar Powered Lighting - Landscape lighting - Fluorescent replacement - Cabinet Lighting 9
6 DC input applications. Simple Potentiometer dimming Automatic Control (thermal - movement - light) Battery powered bicycle light T8 LED Based replacement RGB Mixer Remote dimming/color control through an ipad A very simple way to have a dimmable lamp, even from a variable input voltage source (batteries, etc) is to use the RECOM modular RCD 24/VREF with an external potentiometer to adjust the output current with a 100% linearity. The internal reference voltage will provide the required voltage to control the potentiometer. With the RECOM RCD 24 modules you can easily intgrate an automatic control system to adjust the output light of your fixtures. The full linearity of the Analog dimming control of the RCD 24 family will allow you to interact with sensor controls (thermal sensors, movement sensors, light sensors, etc) and adjust the current on the LEDs in a very linear way even at very low levels of current. RCD-24 Control Circuit Sensor e.g. If we use a thermistor (PTC) as thermal sensor and apply it to the analog pin of the RCD-24, the dimming will kick in at the selected temperature when the thermistor changes its behavior reducing the output current on the LEDs. A simple bicycle light can be made with a small battery and the waterproof RCD-24/W RECOM's driver with no need of soldering. This is how it works: the LEDs are switched in either series or parallel for main beam or dipped beam brightness. The very wide output range of the RCD LED driver means that both modes operate very efficiently. The /W version of the LED driver is recommended as this is waterproof and the wired connections make it very easy to install inside the headlight. No external components are needed except for the DPDT switch. The compact size of the RCD 24/PL is ideal to fit inside the T8 tube and its accuracy can drive and maintain stable currents on several strings of medium current LEDs (e.g. Cree s ML E). The result is a dimmable (with an external rheostat/potentiometer) 24VDC T8 tube that can be easily powered by an standard external power supply or connected to a low voltage DC wiring. BOM: 14x 1x 1x 1x 1x Cree ML-E RCD /PL/A 16k Ohm resistor 10k Potentiometer external Wall-plug AC power supply (24V@0.5A min.) This simple RGB mixer uses 1 LED driver to drive 3 colour LEDs. The colour can be mixed by the 3 potentiometers on the left and additionally, the overall brightness can be dimmed by the analogue pin on our RCD24 series. An ipad can be used to control high brightness LEDs via touch screen slider bars using its built-in WLAN interface. To makes this happened, you only need to implement a simple App in you ipad/iphone and a low cost WLAN router connected to a WEMC intelligent interface unit (with PWM and DMX outputs). These outputs will provide the control signals to the LED drivers (e.g. RCD 24) to adjust the LEDs brightness and color. Home or business remote control systems are not new, but all suffer from the fact that a custom interface is required. The advantage of an ipad-based system is that the controller is a readily available part that contains all of the basic elements that are needed - a touch interface, pr grammability and a high resolution color screen - and the WLAN link means that any control unit that has an IP address can be interfaced. ipad running m.erge ))))))))))))) 8 x PWM DMX
7 Residential Fixtures PENDANT LAMP Adorning the ceiling, these lamps bring style to your home as a decorative tool but they also need to provide enough light to illuminate the floor from the ceiling. LEDbased lamps or modules are required to provide the equivalent of a W incandescent bulb. Recomendation: RACD12/RACD20/RACD30/RACD60 WALL SCONE Decorative lighting that adds panache to smaller areas. The design flexibility and energy savings of LEDs are a perfect fit for this type of light. The low power requirements are ideal for compact LED drivers integrated directly into the fixture. Recomendation: RACD03/RACD06/RACD12 TRACK LIGHTING Perfect for task and ambient lighting on the same run; track lighting maximizes the light and style of any space. Recent trends in track lighting include the use of low voltage (12 or 24V) wires for safety (master transformer required), perfect for a compact LED driver (e.g. RCD-24) Recomendation: RACD06/RACD12 or RCD-24 CEILING FIXTURES The go to fixture for general illumination. LED lamps now compete with both incandescent and fluorescent lighting. In addition to energy savings, the long lifetime and low maintenance of LED s make them the best option for a tall ceiling and these not-so-easy to replace lamps. Recomendation: RACD20/RACD30/RACD60 RECESSED LIGHTING Recessed lighting has become a very popular option especially for new construction and remodels. With a LED-based recessed system the LED drivers are mounted directly into the junction box and provide illumination for larger areas. Recomendation: RACD06/RACD12/RACD60 UNDER CABINET LIGHTING Linear cabinet lighting provides bright task lighting to kitchens and/or ambient lighting to shelving and molding. It s important that the driver fit into the cabinet space (a linear driver e.g. RACD12/20). When a transformer is used, a low voltage driver (RCD-24 family) is required (12V or 24V). Recomendation: RACD12/RACD20/RACD30 or RCD-24 FLOOR LAMPS Bringing stylish illumination to any room of the house, LEDS have opened a new world of design possibilities. LED-based floor lamps will need to provide the equivalent of a W bulb and the possibility of manual dimming (usually via a rheostat control). Recomendation: RACD20-D OUTDOOR LAMPS Post top lights, porch lights or security lights; they highlight the beauty of a home and bring a sense of safety. In the face of diverse weather conditions, the reliability of these lamps is crucial and depend on a high level of ingress protection. Recomendation: RACD60/IP67, RACD03 or RCD-24/W LANDSCAPE LIGHTING Accentuating the natural splendor of gardens and landscapes, they provide both beauty and security to your home. These lights require low voltage drivers powered by an external transformer or solar panels, and protection against climate conditions. Recomendation: RCD-24/W POOL LIGHTING Underwater lights are important accent lighting for ponds, fountains and swimming pools. They have a very wide range of requirements depending on the use and may require accurate lighting control. For safety reasons, the majority of installations use low voltage instead of line voltage. Recomendation: RCD-24/W
8 Commercial Fixtures EXIT SIGNS + EMERGENCY LIGHTS Exit signs must comply with building fire codes & regulatory standards. Long life, reliability and low consumption are key for the success of LED-based exit signs. Often these signs come with built-in emergency lights to provide the mandated 90-minutes emergency illumination. Recomendation: RAC04/277 and RCD-24 BOLLARD LIGHTING Both beautiful and functional, bollard lights are used for outdoor path illumination. An LED-based bollard will require low power and reliable LED drivers that are protected against adverse climate conditions. Recomendation: RACD03 HIGH BAY LIGHTING Nearly every warehouse and industrial building require super bright high bay lighting that can illuminate from ceilings up to 40 ft tall in some instances. LED replacements are now greatly reducing their energy consumption and maintenance costs starting with the driver. Recomendation: RACD60 WALL LIGHTING Waiting rooms, entrance ways and hallways all benefit from the graceful style and ambience a wall light provides. The creative freedom, flexibility, and energy savings LED s provide make a range of power options key. Recomendation: RACD06/RACD12/RACD20 BILLBOARD LIGHTING If your message can t be seen what good is a billboard? Due to the maintenance costs for replacement halide lamps, LED technology is a great replacement for these fixtures. Solar powered billboard lighting systems that require DC LED drivers are also becoming very popular Recomendation: RACD60/IP67 or RCD-24/W (solar) PARKING LOT Parking lot lights must meet many regulatory standards for illumination and energy savings. High efficiency, high power LED drivers are required to meet both requirements. Automatic sensors for better usability, safety and energy control are also becoming standard. Recomendation: RACD60/ RACD60/IP67 PANEL LIGHTS/TROFFERS Square (2x2) or rectangular (4x2) panel lights mounted in suspended ceilings with acrylic lens for bright and task lighting in offices and commercial spaces or subtle glow for ambient effect. LED-based panel lights vary from 40W to 120W to provide the required lumen output. Recomendation: RACD20/RACD20-D/RACD30/RACD60 INGROUND LIGHTING Plazas, stairways, and architectural features require an array of in ground lighting that is durable in all weather and require little maintenance for years of use. These applications require flexibility in power usage and features that find RECOM in many of these diverse solutions. Recomendation: RCD-24/W or RACD03/RACD06 DOWNLIGHTS The workhorse of every commercial lighting installation; these lights must be easy to retrofit, provide bright task lighting, dim, and require little maintence. LED lighting is quickly becoming the answer to these questions and reliable, compact power modules are essential. Recomendation: RACD20-D/RACD60 FLUORESCENT LIGHTING Found everywhere, this essential general lighting was formerly THE power saving option. Now LED s are taking it to the next level with even lower power consumption, longer life, and no heavy metals. They also allow for actual dimming control and additional flexibility in form factor. Recomendation: RCD-24/PL or RACD12/RACD20/RACD30
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