Six Sigma Methodology. December 5-6 & 11-13, 2015

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1 Weekend Green Belt (5 days) Training Programme On Six Sigma Methodology during December 5-6 & 11-13, 2015 Conducted by SQC & OR Unit Indian Statistical Institute Room No 320, 3rd Floor Old C G O Building 101 Maharshi Karve Road, Mumbai Tel No / ,

2 Why Six Sigma? Competitive pressure is forcing the Organizations to look for the ways and means for improving their processes so that the Quality of the products and services improve, waste reduces and customer satisfaction increases. Improved Customer satisfaction is the goal of Six Sigma. It cannot just happen. The methodology of Six Sigma aims at integrating all processes throughout the organizations to achieve customer satisfaction and thus ensuring business growth. Six Sigma Implementation Program covers a variety of processes related to manufacturing and services including, but not limited to, distribution operations, warehousing and inventory management, hospitality, health care, electronics equipment manufacturing, electronics component manufacturing, boiler industry to printed circuit board industry, banking to insurance business and what not. Six Sigma Green Belts: Six Sigma Methodology lays great emphasis on processes, but it recognizes people as assets. Green Belts are the team members (leaders also) of all improvement projects taken up within an organisation. Generally issues within a function/departments are solved by the Green Belts. Body of knowledge (BOK): BOK is designed to meet the minimum requirements of the most of the major organizations from across a wide range of industries, as listed below. 1. Overview of Six Sigma Methodology 2. Identification, Prioritization and selection of Improvement opportunities 3. Roles and responsibilities in Six Sigma implementation 4. Over view of Six Sigma Project execution 5. Development of Project Team and Charter 6. Define and Map Processes to be improved 7. Identification of critical to customer / critical to business characteristics (concept of tree diagram) 8. Type of Data, Sample Size determination for a given confidence level and Data Collection Planning including use of Prioritisation Matrix and/or FMEA 9. Introduction to various statistical software packages for data display and analysis 10. Measurement System Evaluation (Gauge R&R) for variables as well as attribute data

3 11. Understanding variation-special causes vs. common causes (like dot plots, box plots, histogram and control charts) 12. Stratification methods (like Pareto, Bar Diagrams, stratified dot plot, etc) 13. Evaluation of Process Capability and assessment of Sigma level 14. Process Mapping including, identification of value added and non value added activities. 15. Organizing for potential causes using cause and effect diagram, FMEA & Tree Diagram 16. Verification/validation of causes using work place investigation (GEMBA) 17. Concept of correlation and Regression and use of the same in validating causes 18. Concept of Test of Hypothesis like 2 Sample t, Chi Square, ANOVA etc and use of the same in validating the causes 19. Concept of Industrial experimentation 20. Select and prioritize solutions for validated causes including concept of Risk Analysis. 21. Develop plan for pilot and full scale implementation 22. Concept and Examples of Poke Yoke, Visual Workplace and 5S 23. Evaluation and monitoring mechanism (like control chart for controlling purposes, Process audit, Surveillance) of results after implementation of the solutions 24. Institutionalization and integration of the solutions 25. Process of Closing the Project 26. Work through at least 2 six sigma projects of different applications Program requirements: Acquiring knowledge and demonstrating abilities to resolve live problem using Six Sigma approach. Participants have to undergo class work followed by examinations. Eligibility Engineers/Managers/Executives from any functions, having any Bachelors degree with working knowledge of data handling using MS EXCEL. Faculty: Experienced faculty from Indian Statistical Institute. Certificate: Six Sigma-Green Belt certificate will be awarded on successful completion of training and passing the Qualifying examination (MCQ type) conducted on the last day.

4 Program Details Time: 9.30 am to 5.30 pm Dates: December 5-6 & 11-13, 2015 Venue: Will be informed later Course fee: Rs % Service Tax (as per Govt. Rules) per participant (inclusive of Course Material, Lunch & Refreshment). Total fees: Rs.28,625/- (Please add Rs.300/- for outstation cheque). 10% is offered to the students. Note: Fees Once Paid Will Not be refunded under Any Circumstances All participants are required to bring laptop, for carrying out analysis. Registrations are done on first come first served basis. Registration will be confirmed only on receipt of nomination form (attached) and cheque. Before make online payment, please check availability of seats. LAST DATE FOR REGISTRATION December 1, 2015 Indian Statistical Institute The Indian Statistical Institute is a quasi central organization under the Ministry of Statistics and Programme Implementation It is declared by an Act of Parliament as an Institute of National Importance. Over the years the Institute has grown as a multi-disciplinary organization. It functions as a University empowered to award degrees up to Ph.D.; as a Corporation in undertaking large scale projects; as a Firm of Consultants to industries to improve Quality, Reliability and Efficiency and as a Meeting place Role & Function of SQC & OR Division The pioneer and leader in blending statistical theory with practice and Institutionalizing the continuous improvement process into a sustaining system. To strengthen national economy through continual search for excellence in Quality. To disseminate the basic concepts and techniques for Quality Improvement by organizing Training programs, Workshops and In-house programs. To develop highly skilled professionals capable of self actualization. To help industries in their efforts to cope up with the growing challenge of global competition through implementation of quality system based on ISO series, ISO-14000, QS-9000 standards, Six Sigma & WCM. To continually develop and improve methodologies through applied research efforts to attain International Standards in services provided. To provide solutions to the problems pertaining to the entire gamut of complex Business Decision Processes with the aid of SQC & OR.

5 Organization Name and Address: Green Belt Certification Programme December 5-6 & 11-13, 2015 NOMINATION FORM Contact Person: Phone: Fax: Details of the participants attending the program: 1. Name: Position: 2. Name: Position: Details of DD/Cheque attached (Rs.25000/- per participant +. Service = Rs. 28,625/- in favour of Indian Statistical Institute payable at Mumbai Amount : DD/Cheque No. : Bank : Date : Branch : Bank Details: For Online Payments Bank Name: STATE BANK OF INDIA Account Name: Indian Statistical Institute, Account Type: Current Bank Account No: Branch: MUMBAI MAIN BRANCH Bank Address: Mumbai Samachar Marg, Horniman Circle, Fort. Mumbai IFSC code: SBIN Signature : Name : Date: Xerox copy of this form may be used in case of more participants Please the form to: or send to : Program Director, SQC & OR Unit, Indian Statistical Institute, Room No,320, 3rd Floor, Old CGO Bldg,101, Maharshi Karve Road, Mumbai Tel / :

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