Forklift/Pallet Jack Scales Table of Contents
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1 Forklift/Pallet Jack Scales Table of Contents CLS-420 Wired Version CLS-420 Wireless Version CLS-920i Wired Version CLS-920i Wireless Version Intercomp PW Pallet Truck Scale FORKLIFT PALLET JACK SCALES Phone: Visit ricelake.com/spanish to see all RLWS materials available in Spanish Product names, logos, brands and other trademarks featured or referred to within this publication are the property of their respective trademark holders. 307
2 O N CLS-420 Wired Version FORKLIFT PALLET JACK SCALES Phone: Standard Features Scale Carriage Compatible with Class II (16 in H) or III (20 in H) forklift cleat type carriages Out of level NTEP Certified tolerance at 7 degrees pitch and roll, 3 degrees side to side 1 1/2 in thick front and back painted steel plates coupled by four flexures Top cleats are welded, pinned and bolted Welded centering pin Two 5,000 pound s-beam load cells Updated iqube 2 junction box with inclinometer Molded coiled cable, up-to 15 ft uncoiled 420 Plus Indicator Stainless steel enclosure On/Off switch to conserve forklift battery life Front panel calibration Full numeric keypad for manual tare entry Accumulate weight function using the print key for multiple pallets Single RS-232 port transmits time, date and weight for interface to PC or printer 2 piece top cage indicator mounting assembly with vibration mounts 9-36 VDC power supply for use on propane forklifts or VDC power supply for use on electric forklifts Printer Recommendations Rice Lake recommends using Datamax Microflash 2te Presale Requirements Provide completed forklift questionnaire for quotation. A pre-installed load backrest on the forklift may interfere with flexures or wireless load cell interface option Compatible with most Class II and Class III forklift attachments, consult factory Installation Recommendations When installing a forklift scale on an electric forklift, static discharge protection must be present on the forklift and install a chasis mount power conditioner to protect forklift electronics. When installing a forklift scale, OSHA requires the end user to de-rate the lift capacity of the forklift, see questionnaire for details APPROVALS W E NATIONAL I G H T S CONFERENCE A N D M E A S U R E S Specifications Scale Capacity: 28 in and 34 in: 5,000 lb x 5 lb NTEP Certified 38 in: 8,000 lb x 5 lb non-type approved Scale Power: Supplied by indicator through coiled interface cable Scale Material/Finish: Painted Steel 420 Plus Display: 0.8 in (20 mm), 6-digit super red light emitting diode (LED), 7-segment digits 420 Power - DC: Line voltages: 9-36 VDC DC input Power consumption: 0.75 A max fused at 5.0 A Line voltage VDC input Power consumption: 0.75 A max fused at 5.0 A 420 Status Annunciators: Designators for: center of zero, stand still, gross, net, lb, kg, tare 420 Operating Temperature: Legal: 14 F to 104 F (-10 C to 40 C) Industrial: 14 F to 122 F (-10 C to 50 C) Warranty: Two-year limited warranty Approval: NTEP CC (5,000 lb only) per H-44 at 1,000 divisions 308
3 CLS-420 Wired Version Front view B A 28 in and 34 in view port: 6 in x 20 3/4 in 38 in view port: 5 in x 12 in Rear view H G FORKLIFT PALLET JACK SCALES C Side view F D E CLS DIMENSIONS 28 in, 5,000 lb A 28 in (711.2 mm) E in (495.3 mm) B 30 in (762.2 mm) F 4.49 in (114 mm) C 16 in (406.4 mm) G in (553.7 mm) D in (413.8 mm) H in (717.3 mm) 34 in, 5,000 lb A 34 in (863.6 mm) E in (495.3 mm) B 36 in (914.4 mm) F 4.49 in (114 mm) C 16 in (406.4 mm) G in (553.7 mm) D in (413.8 mm) H in (869.7 mm) 38 in, 8,000 lb A 38 in (965.2 mm) E in (622.3 mm) B 40 in (622.3 mm) F 6.04 in (153.4 mm) C 20 in (508 mm) G in (677.7 mm) D in (511.8 mm) H 38 in (965.2 mm) Contact factory for 28 in and 38 in front plate dimensions if adding an attachment 420 PLUS DIMENSIONS A 9.50 in (24 mm) F 8.57 in (217 mm) B in (254 mm) G 6.00 in (152 mm) C in (299 mm) H 3.25 in (82 mm) E 3.12 in (79 mm) Phone: Plus side view 309
4 CLS-420 Wired Version FORKLIFT PALLET JACK SCALES Phone: Part Number/Price PART # SIZE, CAPACITY FORKLIFT COMPATIBILITY WEIGHT PRICE CLS Forklift Scale, 9-36 Volts for use propane forklifts and 12 volt battery ,000 lb x 5 lb 28 in W, Class II 16 in (H) forklift carriage (30 in W with flexures) 524 lb $6, ,000 lb x 5 lb 34 in W, Class II 16 in (H) forklift carriage (36 in W with flexures) 539 lb 6, * 8,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in (H) forklift carriage (40 in W with flexures) 1,144 lb 8, CLS Forklift Scale, Volts for use electric forklifts and 36+ volt battery ,000 lb x 5 lb 28 in W, Class II 16 in (H) forklift carriage (30 in W with flexures) 524 lb 6, ,000 lb x 5 lb 34 in W, Class II 16 in (H) forklift carriage (36 in W with flexures) 539 lb 6, * 8,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in (H) forklift carriage (40 in W with flexures) 1,144 lb 8, *Non-NTEP Certified Manufacturer recommends adding PN to protect electronics against static Options/Accessories The following options and replacements parts below are available to use for the part numbers referenced above. To order replacement parts and options for products purchased prior to this catalog, contact the factory for assistance. PART # DESCRIPTION PRICE Consult Wireless LAN card B/G, requires factory installation Consult ft straight extension cable to coiled cable $ DC Emi filter, chasis mount, 0 75 VDC Input, 100 VDC surge protection DC-DC converter, chasis mount, VDC input, 12 VDC Output Replacement Parts Coiled cable (junction box to indicator) Power cable assembly with power fuse cable Power fuse cable assembly RL20000 FLS load cell 5,000 lb 1.5 mv/v 350 ohm with turk connectors RL20000 FLS turk load cell connector CLS-420 iqube 2 PCB assembly Manuals CLS-420 installation manual CLS-420 operator card
5 O N CLS-420 Wireless Version Standard Features Scale Carriage Compatible with Class II 16 in (H) or Class III 20 in (H) forklift cleat type carriages Out of level NTEP Certified tolerance at seven degrees pitch and roll, three degrees side to side 1 1/2 in thick front and back painted steel plates coupled by four flexures Top cleats are welded, pinned and bolted Welded centering pin Two 5,000 lb s-beam load cells Updated iqube 2 junction box with inclinometer Molded coiled cable, up to 15 ft uncoiled 420 Plus Indicator Stainless steel enclosure On/Off switch to conserve forklift battery life Front panel calibration Full numeric keypad for manual tare entry Accumulate weight function using the print key for multiple pallets Single RS-232 port transmits time, date and weight for interface to PC or printer 2 piece top cage indicator mounting assembly with vibration mounts 9-36 VDC power supply for use on propane forklifts or VDC power supply for use on electric forklifts Wireless Load Cell Kit with Rechargeable Smart Lithium Ion Batteries wireless load cell kit from scale to indicator Eliminates coiled cable from junction box to indicator for use with two and three stage masts Reinforced battery box welded onto cover plate to withstand harsh forklift environment On/Off switch with LED and antenna mounted on the rear of the enclosure Battery life, minimum 24 hours constant use with only eight hours to fully charge Battery life indication is located on the battery Includes 2 batteries and charger Not intended for outdoor use Printer Recommendations Rice Lake recommends using Datamax Microflash 2te Presale Requirements Provide completed forklift questionnaire for quotation. A pre-installed load backrest on the forklift may interfere with flexures or wireless load cell interface option Compatible with most Class II and Class III forklift attachments, consult factory Installation Recommendations When installing a forklift scale on an electric forklift, static discharge protection must be present on the forklift and install a chasis mount power conditioner to protect forklift electronics. When installing a forklift scale, OSHA requires the end user to de-rate the lift capacity of the forklift, see questionnaire for details APPROVALS W E NATIONAL I G H T S CONFERENCE A N D M E A S U R E S Specifications Scale Capacity: 28 in and 34 in: 5,000 lb x 5 lb NTEP Certified 38 in: 8,000 lb x 5 lb non-type approved Scale Material/Finish: Painted Steel 420 Plus Display: 0.8 in (20 mm), 6-digit super red light emitting diode (LED), 7-segment digits 420 Power - DC: Line voltages: 9-36 VDC DC input Power consumption: 0.75 A max fused at 5.0 A Line voltage VDC input Power consumption: 0.75 A max fused at 5.0 A 420 Status Annunciators: Designators for: center of zero, stand still, gross, net, lb, kg, tare 420 Operating Temperature: Legal: 14 F to 104 F (-10 C to 40 C) Industrial: 14 F to 122 F (-10 C to 50 C) Warranty: Two-year limited warranty Approvals: NTEP CC (5,000 lb only) per H-44 at 1,000 divisions FORKLIFT PALLET JACK SCALES Phone:
6 CLS-420 Wireless Version FORKLIFT PALLET JACK SCALES Phone: Front view C Side view B A 28 in and 34 in view port: 6 in x 20 3/4 in 38 in view port: 5 in x 12 in F D E Rear view CLS DIMENSIONS 28 in, 5,000 lb A 28 E B 30 F 4.49 C 16 G D H in, 5,000 lb A 34 E B 36 F 4.49 C 16 G D H in, 8,000 lb A 38 E B 40 F 6.04 C 20 G D H 38 Contact factory for 28 in and 38 in front plate dimensions if adding an attachment 420 PLUS DIMENSIONS A 9.50 in (24 mm) F 8.57 in (217 mm) B in (254 mm) G 6.00 in (152 mm) C in (299 mm) H 3.25 in (82 mm) E 3.12 in (79 mm) H G 420 Plus side view 312
7 CLS-420 Wireless Version Part number/price PART # SIZE, CAPACITY FORKLIFT COMPATIBILITY WEIGHT PRICE CLS Forklift Scale, 9-36 Volts for use propane forklifts and 12 volt battery ,000 lb x 5 lb 28 in W, Class II 16 in forklift carriage (30 in W with flexures) 524 lb $8, ,000 lb x 5 lb 34 in W, Class II 16 in forklift carriage (36 in W with flexures) 539 lb 8, * 8,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in forklift carriage (40 in W with flexures) 1144 lb 9, CLS Forklift Scale, Volts for use electric forklifts and 36+ volt battery ,000 lb x 5 lb 28 in W, Class II 16 in forklift carriage (30 in W with flexures) 524 lb 8, ,000 lb x 5 lb 34 in W, Class II 16 in forklift carriage (36 in W with flexures) 539 lb 8, * 8,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in forklift carriage (40 in W with flexures) 1144 lb 10, *Non-NTEP Certified Manufacturer recommends adding PN to protect electronics against static Options/Accessories The following options and replacements parts below are available to use for the part numbers referenced above. To order replacement parts and options for products purchased prior to this catalog, contact the factory for assistance. PART # DESCRIPTION PRICE Consult Wireless LAN card B/G, requires factory installation Consult DC Emi filter, chasis mount, 0 75 VDC input, 100 VDC surge protection $ DC-DC converter, chasis mount, VDC input, 12 VDC output Replacement Parts Power cable assembly with power fuse cable Power fuse cable assembly RL20000 FLS load cell 5,000 lb 1.5 mv/v 350 ohm with turk connectors RL20000 FLS turk load cell connector CLS-420 iqube 2 PCB assembly Battery charger Battery, forklift lithium ion Manuals CLS-420 installation manual CLS-420 operator card FORKLIFT PALLET JACK SCALES Phone:
8 O N CLS-920i Wired Version FORKLIFT PALLET JACK SCALES Phone: Standard Features Scale Carriage Compatible with Class II 16 in (H) or Class III 20 in (H) forklift cleat type carriages Out of level NTEP Certified tolerance at seven degrees pitch and roll, three degrees side to side 1 1/2 in - thick front and back painted steel plates coupled by four flexures Top cleats are welded, pinned and bolted Welded centering pin Two 5,000 lb s-beam load cells Updated iqube 2 junction box with inclinometer Molded coiled cable, up-to 15 ft uncoiled 920i Indicator (W x H) 4.6 x 3.4 in, back lit LCD graphical display (320 x 420 pixels) Standard user program with data collection and limited transaction storage including selectable tracking number, employee ID, pallet dimensions, product and customer fields. Selectable built in applications such as checkweigh, accumulation, auto store and more. See operators guide for more details. Front panel calibration or calibrate through iqube 2 junction box using Revolution software 64,000 lb user on-board RAM with storage for 50 product tables and 300 weighments On/Off switch to conserve forklift battery life Painted mild steel enclosure Two piece top cage indicator mounting assembly with vibration mounts Two available RS-232 ports for added options of scanner, Wi-Fi or printer VDC power supply for use on propane or electric forklifts Printer and Scanner Recommendations Rice Lake recommends using Datamax Microflash 2te and Motorola DS457 Fixed Mount Scanner Presale Requirements Provide completed forklift questionnaire for quotation. A pre-installed load backrest on the forklift may interfere with flexures or wireless load cell interface option Compatible with most Class II and Class III forklift attachments, consult factory Installation Recommendations When installing a forklift scale on an electric forklift, static discharge protection must be present on the forklift and install a chasis mount power conditioner to protect forklift electronics When installing a forklift scale, OSHA requires the end user to de-rate the lift capacity of the forklift, see questionnaire for details APPROVALS W E NATIONAL I G H T S CONFERENCE A N D M E A S U R E S Specifications Scale Capacity: 28 in and 34 in: 5,000 lb x 5 lb NTEP Certified 38 in: 8,000 lb x 5 lb non-type approved Scale Power: Supplied by indicator through coiled interface cable Scale Material/Finish: Painted mild steel 920i Power - DC: Line voltage: VDC, DC Input Power consumption: 1.5 A max fused at 5.0 A 920i Operating Temperature: Legal: 14 F to 104 F (-10 C to 40 C) Industrial: 14 F to 122 F (-10 C to 50 C) Wireless LAN Option: Contains FCC ID: R68WIPORATG Range: Up to 328 ft indoors Operating Frequency: ISM 2.4 GHz Warranty: Two-year limited warranty Approvals: NTEP CC (5,000 lb only) per H-44 at 1,000 divisions 314
9 CLS-920i Wired Version B A 28 in and 34 in view port: 6 in x 20 3/4 in 38 in view port: 5 in x 12 in H G FORKLIFT PALLET JACK SCALES Front view Rear view CLS DIMENSIONS C Side view F D E 28 in, 5000 lb A 28 E B 30 F 4.49 C 16 G D H in, 5000 lb A 34 E B 36 F 4.49 C 16 G D H in, 8000 lb A 38 E B 40 F 6.04 C 20 G D H 38 Contact factory for 28 in and 38 in front plate dimensions if adding an attachment Phone:
10 CLS-920i Wired Version FORKLIFT PALLET JACK SCALES Phone: Part Number/Price PART # SIZE, CAPACITY FORKLIFT COMPATIBILITY WEIGHT PRICE CLS Forklift Scale, 920i Wired Version ,000 lb x 5 lb NTEP Certified 28 in W, Class II 16 in (H) forklift carriage (30 in W with flexures) VDC 524 lb $7, ,000 lb x 5 lb NTEP Certified 34 in W, Class II 16 in (H) forklift carriage (36 in W with flexures) VDC 539 lb 7, ,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in (H) forklift carriage (40 in W with flexures) VDC 1,144 lb 8, *Non-NTEP Certified If used with electric forklift, manufacturer recommends adding part number to protect electronics against static Options/Accessories The following options and replacements parts below are available to use for the part numbers referenced above. To order replacement parts and options for products purchased prior to this catalog, contact the factory for assistance. PART # DESCRIPTION PRICE Wireless LAN card B/G, requires factory installation $ ft straight extension cable to coiled cable DC Emi filter, chasis mount, 0 75 VDC input, 100 VDC surge protection DC-DC converter, chasis mount, VDC input, 12 VDC output Replacement Parts Power cable assembly with power fuse cable Power fuse cable assembly RL20000 FLS load cell 5,000 lb 1.5 mv/v 350 ohm with turk connectors RL20000 FLS turk load cell connector CLS-M / 920i iqube 2 PCB assembly
11 O N CLS-920i Wireless Version Standard Features Scale Carriage Compatible with Class II 16 in (H) or Class III 20 in (H) forklift cleat type carriages Out of level NTEP Certified tolerance at seven degrees pitch and roll, three degrees side to side 1 1/2 in - thick front and back painted steel plates coupled by 4 flexures Top cleats are welded, pinned and bolted Welded centering pin Two 5,000 lb s-beam load cells Updated iqube 2 junction box with inclinometer Molded coiled cable, up-to 15 ft uncoiled 920i Indicator (W x H) 4.6 x 3.4 in, back lit LCD graphical display (320 x 420 pixels) Standard user program with data collection and limited transaction storage including selectable tracking number, employee ID, pallet dimensions, product and customer fields. Selectable built in applications such as checkweigh, accumulation, auto store and more. See operators guide for more details. Front panel calibration or calibrate through iqube 2 junction box using Revolution software 64,000 lb user on-board RAM with storage for 50 product tables and 300 weighments On/Off switch to conserve forklift battery life Painted mild steel enclosure 2 piece top cage indicator mounting assembly with vibration mounts 2 available RS-232 ports for added options of scanner, Wi-Fi or printer VDC power supply for use on propane or electric forklift Wireless Load Cell Kit with Rechargeable Smart Lithium Ion Batteries wireless load cell kit from scale to indicator Eliminates coiled cable from junction box to indicator for use with 2 and 3 stage masts Reinforced battery box welded onto cover plate to withstand harsh forklift environment On/Off switch with LED and antenna mounted on the rear of the enclosure Battery life, minimum 24 hours constant use with only 8 hours to fully charge Battery life indication, located on the lithium battery Includes 2 lithium ion smart batteries and charger Not intended for outdoor use Printer and Scanner Recommendations Rice Lake recommends using Datamax Microflash 2te and Motorola DS457 Fixed Mount Scanner Presale Requirements Provide completed forklift questionnaire for quotation. A pre-installed load backrest on the forklift may interfere with flexures or wireless load cell interface option Compatible with most Class II and Class III forklift attachments, consult factory Installation Recommendations When installing a forklift scale on an electric forklift, static discharge protection must be present on the forklift and install a chasis mount power conditioner to protect forklift electronics When installing a forklift scale, OSHA requires the end user to de-rate the lift capacity of the forklift, see questionnaire for details APPROVALS W E NATIONAL I G H T S CONFERENCE A N D M E A S U R E S Specifications Scale Capacity: 28 in and 34 in: 5,000 lb x 5 lb NTEP Certified 38 in: 8,000 lb x 5 lb non-type approved Scale Material/Finish: Stainless steel 920i Dimensions (W x L x H): 10.5 x 11.2 x 4.5 in (266 x 217 x 114 mm) 920i Power - DC: Line voltage: VDC, DC input Power consumption: 1.5 A max fused at 5.0 A 920i Operating Temperature: Legal: 14 F to 104 F (-10 C to 40 C) Industrial: 14 F to 122 F (-10 C to 50 C) Wireless LAN Option: Contains FCC ID: R68WIPORATG Range: Up to 328 ft indoors Operating Frequency: ISM 2.4 GHz Warranty: Two-year limited warranty Approvals: NTEP CC (5,000 lb only) per H-44 at 1,000 divisions FORKLIFT PALLET JACK SCALES Phone:
12 CLS-920i WirelessVersion FORKLIFT PALLET JACK SCALES Phone: Front view Side view C Rear view B A 28 in and 34 in view port: 6 in x 20 3/4 in 38 in view port: 5 in x 12 in F H D E CLS DIMENSIONS 28 in, 5000 lb A 28 E B 30 F 4.49 C 16 G D H in, 5000 lb A 34 E B 36 F 4.49 C 16 G D H in, 8000 lb A 38 E B 40 F 6.04 C 20 G D H 38 G 318
13 CLS-920i WirelessVersion Part Number/Price PART # SIZE, CAPACITY FORKLIFT COMPATIBILITY WEIGHT PRICE CLS Forklift Scale, 920i Wireless Version ,000 lb x 5 lb NTEP Certified 28 in W, Class II 16 in (H) forklift carriage (30 in W with flexures) VDC 524 lb $8, ,000 lb x 5 lb NTEP Certified 34 in W, Class II 16 in (H) forklift carriage (36 in W with flexures) VDC 539 lb 8, * 8,000 lb x 5 lb non-legal for Trade 38 in W, Class III 20 in (H) forklift carriage (40 in W with flexures) VDC 1144lb 10, *Non-NTEP Certified If used with electric forklift, manufacturer recommends adding part number to protect electronics against static Options/Accessories The following options and replacements parts below are available to use for the part numbers referenced above. To order replacement parts and options for products purchased prior to this catalog, contact the factory for assistance. PART # DESCRIPTION PRICE Wireless LAN card B/G, requires factory installation $ ft straight extension cable to coiled cable DC Emi filter, chasis mount, 0-75 VDC input, 100 VDC surge protection DC-DC converter, chasis mount, VDC input, 12 VDC output Replacement Parts Power cable assembly with power fuse cable Power fuse cable assembly RL20000 FLS load cell 5,000 lb 1.5 mv/v 350 ohm with turk connectors RL20000 FLS turk load cell connector CLS-M / 920i iqube 2 PCB assembly Battery charger Battery, forklift lithium ion FORKLIFT PALLET JACK SCALES Phone:
14 Intercomp PW800 Pallet Truck Scale FORKLIFT PALLET JACK SCALES Phone: Standard Features Includes internal charger and 9 D cell NiCad batteries Fast, low-cost parts counting for taking inventory Count totalization up to 1 million counts Accuracy of ± 0.1% Tare: up to 100% of capacity Zero: up to 100% of capacity Units of measure: lb/kg 5,000 lb capacity in one-pound increments Push-button print for gross, net, tare, total and count total Displays gross, net and tare weight Weight totalization up to 100,000 lb Adjustable baud rates from 75 to 9,600 Quick verification of incoming/outgoing freight Instant check of truck loading by weight Large, easy-to-read 0.8 in 6-digit LED display Adjustable display update/weight averaging Selectable AZT off, 0.6, 1, or 3 graduations Mild steel Specifications Capacity: 5,000 lb (2,500 kg) Graduation: 1 lb (.5 kg) Accuracy: ±0.1% of reading Battery Life: Up to 25 hours of continuous use on NiCad batteries (included) Up to 75 hours of continuous use on Alkaline batteries (not included) Batteries: 9 D size rechargeable nickel-cadmium cells Charge Time: 16 hours Charge: Charger/power transformer 120/220 VAC Low Battery Shut-Off: Unit automatically shuts off if batteries are low Auto Shut-Off: Shuts off after up to 5 minutes of non-use (variable up to 30 min) Display: 0.8 in (20 mm) high 5 1/2-digit LED (light emitting diode) Indicators: 6 (lb, kg, net, tare, total, count) Control Switches: 8 (on, off, set mode, print, tare, zero, lb/kg) Humidity: 10 to 95% non-condensing Temperature: Operating: -4 F to 140 F (-20 C to 60 C) Fork Dimensions: PW (W x L x H): 48 x 27 x 2.9 in (1219 x 686 x 74 mm) Est. Ship Weight: 300 lb (136 kg) Warranty: One-year limited warranty Part Number/Price PART # MODEL FORK SIZE CAPACITY EST. SHIP WEIGHT PRICE 43659* PW x 27 x 2.9 in 5,000 lb 305 lb $3, *Includes pallet truck, 120 V/220 V charger, nine D size Nicads 320
15 Forklift Questionnaire for CLS Installation Company/End User (full name) Contact Address City Phone State/Zip Sales organization Sales person FORKLIFT INFORMATION Make/Model Capacity Power (Propane/Gas/Electronic) If electric, what voltage Mast extension maximum Wheels (rubber/white poly/other) FORKLIFT PALLET JACK SCALES Model q CLS-420 q CLS-920i NTEP Certified (Legal-for-Trade) Application q Yes q No Class II = 16 H NTEP Certified Class III = 20 H Non Type Approved Preferred Scale Connection (scale to indicator) q Wired q Wireless Optional Wireless LAN Card q Yes q No Optional Bar Code Scanner (920i model only) q Yes q No Optional Bar Label Printer q Yes q No Side Shifting Carriage q Yes q No Does the forklift have any carriage attachments (fork positioner, side shifter, barrel clamp, etc.) q Yes q No If yes, list attachments: Notes: Electric forklifts may need additional external power filtering to protect our indicators from surges and power spikes that may cause damage. Electric forklifts should be properly grounded for static protection. Forklift capacity must be de-rated when attachments are installed, see capacity reduction calculation page attached. Reference Figure. 1 below to complete the following questions: Height of Carriage: inches Load Backrest (indicate load backrest fitting): Inside Guards: inches Not fitted to carriage: Bolted into side: Fork Length: inches Bolted into front: Other: Phone: Figure. 1
16 FORKLIFT PALLET JACK SCALES Phone: While the will fit most typical forklifts, there are considerations that must be taken into account prior to installation. Due to the extra weight of the CLS, the net lifting capacity of the forklift is reduced by approximately 10 percent. Use the formula below to calculate the amount to down-rate the lifting capacity and determine the net capacity of the forklift. Where: A = Truck basic capacity in pounds C = Inches from fork face to truck rating point (usually 24 in) E = Inches from front wheel center line to carriage face G = J + K (inches from carriage face to rear face of load) J = Thickness of fork A CAPACITY REDUCTION CALCULATION Net Capacity = A(B + C) D(E + F) E + G + H B = Inches from front wheel center line to fork face D = Weight of scale in pounds (483 lb) F = Inches from carriage face to scale Horizontal Center of Gravity (HCG) H = Inches from fork face to new truck rating point K = Thickness of scale CLS CLASSES AND ID PLATES During the initial sale or installation of the CLS, remind your customer that they must have an updated ID plate on their forklift stating the new lifting capacity and center of gravity information. This requirement is per OSHA rules and regulations. 28 in 34 in 38 in Vertical Center of Gravity (VCG) of Scale = Horizontal Center of Gravity (HCG) of Scale = Effective Thickness (ET) of Scale = Weight of Scale Net Capacity G F D H E C B J K 322
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