Advanced Solutions and Best Practices for Efficient Emission Management

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1 Advanced Solutions Best Practices for Efficient Emission Management Finnish Environmental Cluster for China FECC Metso Automation Our aim is to continuously create value by improving the quality, production, environmental aspects cost efficiency of our customers processes by offering innovative automation solutions value adding services covering the entire life cycle of our customers processes. 2 Metso Automation Inc. Metso Corporation 1

2 Emission monitoring reporting: the concept in nutshell 1/2 The recent ongoing projects are based on the requirements of LCP Waste Incineration directives - The solution has been developed for large combustion plants (>50MW), for waste incineration co-incineration - Most cases in Finl / pilot case in Sweden & one case in Belgium The solution for emission monitoring reporting: - Web-based windows solution, functioning as part of the information system at the plant (metsodna or other), - Integrated in the automation system process control - Fulfills the requirements of quality assurance according to the EN stard 3 Metso Automation Inc. Emission monitoring reporting: the concept in nutshell 2/2 The required emissions (e.g. SO 2, NO 2, dust) process parameters (e.g. T, O 2, p, H 2 O, flue gas flow) are - monitored on-line - calculated as required (concentration averages total emissions at certain levels: e.g. 1 h, 48h, month, year) The data is saved from 1400 days up to 20 years Necessary alarms are automatically created (e.g. exceedings of emission limits) Emission forecasts are available 4 Metso Automation Inc. Different user groups with different user rights - Operation station - Maintenance - Office (analyzing, reports) - Remote users (e.g. environmental manager) Metso Corporation 2

3 Environmental solutions for the whole life cycle Service levels EIA B. A. Environmental permit process C. Monitoring plan D. Planning Planning implementation implementation of of emission emission monitoring monitoring reporting reporting (LCP (LCP WID) WID) Maintenance further development of emission control Services for reporting environmental expertice Optimation management of emissions by advanced control systems Services based on agreements Supplier Pre-planning Implementation Commissioning selection Support development needs 5 Metso Automation Inc. An example of estimated time-schedule for delivery Technical definition - depending on the DCS, measurement device required measurements reports - including definition negotiations with the customer discussions with the local authority Implementations Commission Testing 2-3 months 2 months 2 months 2-4 weeks 6 Metso Automation Inc. Metso Corporation 3

4 Example: web reports show the results / Daily report according to the LCP-directive Trends included in reports Exceedings in red 7 Metso Automation Inc. Daily report of operation disturbance monitoring (LCP) Maximum amount of rejected measurement values (due to disturbance or maintenance): - 3 hour values /LCP - 5 x 1/2 hour values/wid Maximum 10 days/year can be rejected 2/3 rule: 40 minute values need to be valid in one hour A plant can be operated without the flue gas purifier max 120 hours/calendar year 8 Metso Automation Inc. Metso Corporation 4

5 Challenges features for the delivery in China If the customer is interested in a solution which fulfills the local authority requirements, a close attention is needed in the following: - Careful studies of the legislation requirements, including the local authority interpretations - Technical specification for the customized solution A basic solution for automatic emission monitoring reporting can be defined implemented easier In case the solution has to fulfill the authority requirements, it has to be taken into account in the time schedule 9 Metso Automation Inc. Benefits of the emission solution: More effective emission control fully integrated in the process control system - Helps to develop optimal ways of operating - Enables quick reactions in disturbance situations - Effective analyzing of causes outcomes Automated reporting saves time - More reliable knowledge reports with higher quality - Emission data as part of other operation monitoring Historical data is saved for further purposes for long-term trends The experts from Metso Automation support the usage development of the application 10 Metso Automation Inc. Metso Corporation 5

6 Selected Energy Industry References : ongoing deliveries marked in green *includes QAL2 -level quality assurance 11 Metso Automation Inc. LCP Emission Monitoring (Years ) - Stora Enso Oyj, Veitsiluoto, Finl, 2007* - PVO-Lämpövoima Oy, Kristiinankaupunki, Finl, 2007* - Stora Enso Oyj, Heinola, Finl, 2007* - Tornion Voima Oy, Tornio, Finl 2007* - UPM-Kymmene Oyj, Kaukas, Finl, 2007* - Stora Enso, Anjalankoski, Finl, 2006* - LuleKraft AB, Luleå, Sweden, 2006* - Äänevoima Oy, Äänekoski, Finl* - Rautaruukki Oyj, Raahe, Finl* - UPM, Rauman Voima Oy, Finl* - Lappeenrannan Lämpövoima Oy, Finl - Tampereen kaupungin sähkölaitos, Finl - Vaskiluodon Voima Oy, Seinäjoki, Finl - Rovaniemen Energia Oy, Finl - Porin Lämpövoima Oy, Finl - PVO-Lämpövoima Oy, Tahkoluoto, Finl Selected Energy Industry References : WID Monitoring (2000/76/EC) - Ekokem Oy Ab, Riihimäki, Finl, 2007* (1. waste incineration plant) Co-incineration plants: - Tornion Voima Oy, Tornio, Finl, 2007* - Oy Alholmens Kraft Ab, Pietarsaari, Finl, 2006 * - Pori Energia, Finl, Stora Enso, Anjalankoski, Finl, 2006* - UPM, Rauman Voima Oy, Finl, Fortum Power Heat Oy, Säteri, Valkeakoski Finl, Stora Enso, Langerbrugge, Belgium, 2003 ongoing deliveries marked in green *includes QAL2 -level quality assurance 12 Metso Automation Inc. Metso Corporation 6

7 Emission monitoring Selected Energy Industry References : *ongoing deliveries marked in green 13 Metso Automation Inc. QAL3 application for quality assurance of emission monitoring device (CUSUM) - UPM-Kymmene Oyj, Kaukas, Finl, LuleKraft AB, Luulaja, Sweden, 2006 DNaecoDiary - UPM-Kymmene Oyj, Kaukas, Finl, Tornion Voima Oy, Finl, 2007 Also several cases from previous years - Development of environmental reporting - Pre-studies of environmental permits - Application of environmental permits - Earlier emission reporting ( ) - Green certificates for electricity production (one case: Stora Enso, Langerbrugge (Belgia), Environmental management application Metso Automation References China Province Electricity Company, Xiaguan SicHuan PB, ChongQing YiBin Power Co., YiBin GuiZhou PB, ZhunYi GuiZhou PB, JinSha Yunan Power Bureau, QuQing YuNan Power Bureau, Yang Zhong Hai YuNan Power Bureau, Yang Zhong Hai Power Cogeneration Waste-to-Energy Flue gas desulfurization North China Power Group, San He LiuLiHe Cement Cogen, Beijing LiuLiHe Cement, Hebei Shanxi Power Bureau, ShenTou Shanxi Power Bureau, ZhaoYang North China Power Group, Sha Ling Zi Hebei Power Bureau, Qing Huang Dao DaLian Chemical, LiaoNing LuNan Cement, ShanDong MeiShan Iron&Steel, JiangSu YiZheng Chemical,Jiangsu Fortum Eng. Ltd, Jiangsu JiangSu PB, HuaYin JiangSu PB, YangZhou JiangSu PB, XuTang JiangSu PB,Peng Cheng SAIC, Shanghai, Shanghai Electric Power Bureau, Wai Gao Qiao Shanghai PB, MinHang Anhui PB, Tongling AnHui PB, HuaBei AnHui PB, TianJiaAn JiangXi Power Bureau, Feng Cheng 14 Metso Automation Inc. Metso Corporation 7

8 THANK KIITOS. YOU! Contact information: Product Manager / Environmental Solutions Paula Hakola Mobile: Metso Automation Inc. Metso Corporation 8

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