AIR CONDITIONING SYSTEM
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1 AC-1 AIR CONDITIONING SYSTEM REFER TO FOLLOWING REPAIR MANUALS: Manual Name Land Cruiser (Hardtop and Canvas Top) Chassis and Body Repair Manual Land Cruiser (Station Wagon) Chassis and Body Repair Manual Land Cruiser (Hardtop, Canvas Top & Station Wagon) Chassis and Body Supplement Repair Manual Pub. No. RM183E RM184E RM290E NOTE: The following pages contain only the points which differ from the above listed manuals. (HARDTOP & CANVAS TOP) DESCRIPTION DRIVE BELT REFRIGERATION LINES COMPRESSOR COOLING UNIT AIR CONDITIONER AMPLIFIER (STATION WAGON) DESCRIPTION DRIVE BELT COMPRESSOR AIR CONDITIONER AMPLIFIER AC-2 AC-10 AC-11 AC-12 AC-14 AC-15 AC-18 AC-22 AC-23 AC-25
2 AC-2 AIR CONDITIONING SYSTEM - DESCRIPTION (Hardtop & Canvas Top) DESCRIPTION ELECTRICAL WIRING DIAGRAM
3 AIR CONDITIONING SYSTEM - DESCRIPTION AC-3
4 AC-4 AIR CONDITIONING SYSTEM - DESCRIPTION
5 AIR CONDITIONING SYSTEM - DESCRIPTION AC-5 - MEMO -
6 AC-6 AIR CONDITIONING SYSTEM - DESCRIPTION
7 AIR CONDITIONING SYSTEM - DESCRIPTION AC-7
8 AC-8 AIR CONDITIONING SYSTEM - DESCRIPTION
9 AIR CONDITIONING SYSTEM - DESCRIPTION AC-9
10 AC-10 AIR CONDITIONING SYSTEM - DRIVE BELT DRIVE BELT ON-VEHICLE INSPECTION INSPECT DRIVE BELT TENSION Drive belt tension at 10 kg (22.0 Ib, 98N): FZ Series Engine New belt 5-7 mm ( in.) Used belt mm ( in.)
11 AIR CONDITIONING SYSTEM - REFRIGERATION LINES AC-11 REFRIGERATION LINES TIGHTENING
12 AC-12 AIR CONDITIONING SYSTEM - COMPRESSOR COMPRESSOR COMPRESSOR REMOVAL 1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR TEN MINUTES 2. STOP ENGINE 3. DISCONNECT NEGATIVE CABLE FROM BATTERY 4. DISCONNECT CONNECTOR FROM MAGNET CLUTCH 5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 6. DISCONNECT TWO HOSES FROM COMPRESSOR SER- VICE VALVES Cap the open fittings immediately to keep the moisture and dust out of the system. 7. REMOVE ENGINE UNDER COVER
13 AIR CONDITIONING SYSTEM - COMPRESSOR AC LOOSEN IDLE PULLEY LOCK NUT AND COMPRESSOR DRIVE BELT 9. REMOVE COMPRESSOR Remove the four bolts and pull the compressor upward. MAGNET CLUTCH DISASSEMBLY
14 AC-14 AIR CONDITIONING SYSTEM - COOLING UNIT COOLING UNIT COOLING UNIT DISASSEMBLY FZ Series Engine Packing Rear Cooler Relay Wire Harness Upper Unit Case Magnet Clutch Relay Clip Packing Expansion Valve A/C Amplifier Thermistor Blower Speed Control Relay (Push Type A/C Control Assembly) Drain Hose Grommet Packing Evaporator Blower Resistor Lower Unit Case
15 AIR CONDITIONING SYSTEM - AIR CONDITIONER AMPLIFIERS AC-15 AIR CONDITIONER AMPLIFIER (Dual A/C : 1FZ-F Engine) INSPECT AMPLIFIER CIRCUIT Disconnect the amplifier and inspect the connector on the wire harness side as shown in the chart below. Test conditions: (1) Ignition switch: ON (2) Temperature control lever: MAX COOL (3) Blower switch: HI If circuit is as specified, replace the amplifier.
16 AC-16 AIR CONDITIONING SYSTEM - AIR CONDITIONER AMPLIFIERS (Dual A/C : 1FZ-FE Engine) INSPECT AMPLIFIER CIRCUIT Disconnect the amplifier and inspect the connector on the wire harness side as shown in the chart below. Test conditions: (1) Ignition switch: ON (2) Temperature control lever: MAX COOL (3) Blower switch: HI If circuit is as specified, replace the amplifier.
17 AIR CONDITIONING SYSTEM - AIR CONDITIONER AMPLIFIERS AC-17 - MEMO -
18 AC-18 AIR CONDITIONING SYSTEM - DESCRIPTION (Station Wagon) DESCRIPTION ELECTRICAL WIRING DIAGRAM
19 AIR CONDITIONING SYSTEM - DESCRIPTION AC-19
20 AC-20 AIR CONDITIONING SYSTEM - DESCRIPTION
21 AIR CONDITIONING SYSTEM - DESCRIPTION AC-21
22 AC-22 AIR CONDITIONING SYSTEM - DRIVE BELT DRIVE BELT ON-VEHICLE INSPECTION INSPECT DRIVE BELT TENSION Drive belt tension at 10 kg (22.0 Ib, 98 N): FZ Series Engine New belt 5-7 mm ( in.) Used belt mm ( in.) (Reference) Using SST, check the drive belt tension. SST and New belt: kg Used belt: kg
23 AIR CONDITIONING SYSTEM - COMPRESSOR AC-23 COMPRESSOR COMPRESSOR REMOVAL 1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR TEN MINUTES 2. STOP ENGINE 3. DISCONNECT NEGATIVE CABLE FROM BATTERY 4. DISCONNECT CONNECTOR FROM MAGNET CLUTCH 5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 6. DISCONNECT TWO HOSES FROM COMPRESSOR SER- VICE VALVES Cap the open fittings immediately to keep the moisture and dust out of the system. 7. REMOVE ENGINE UNDER COVER
24 AC-24 AIR CONDITIONING SYSTEM - COMPRESSOR 8. LOOSEN IDLE PULLEY LOCK NUT AND COMPRESSOR DRIVE BELT 9. REMOVE COMPRESSOR Remove the four bolts and pull the compressor upward. MAGNET CLUTCH DISASSEMBLY
25 AIR CONDITIONING SYSTEM - AIR CONDITIONER AMPLIFIER AC-25 AIR CONDITIONER AMPLIFIER INSPECT AMPLIFIER CIRCUIT Disconnect the amplifier and inspect the connector on the wire harness side as shown in the chart below. Test conditions: (1) Ignition: ON (2) Temperature control lever: MAX. COOL (3) Blower switch: HI FZ Series Engine If circuit is as specified, replace the amplifier.
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