PRODI EU FP7 ICT Coordination Action

Transcription

1 PRODI EU FP7 ICT Coordination Action OLAE Cluster Concertation Meeting Brussels, Jun 14-15, 2010 Juha Palve VTT Center for Printed Intelligence

2 'Manufacturing and Production Equipment and Systems for Polymer and Printed Electronics' - PRODI Objectives To integrate European printing, coating, laser and other 'advanced processing' machinery manufacturers, production line integrators and process automation industry to work together towards European excellency in R2R Polymer and Printed Electronics processes To collect the performance requirements for the new manufacturing machinery, measurement and automation to generate a common future vision for the industry To provide relevant training and education To create and maintain an industrial network for the interested parties 2010, VTT Center for Printed Intelligence All rights reserved 2

3 PRODI objectives as part of Quadriga Objectives: R2R Roadmap Education and Training Associated Network Other Quadriga projects: OPERA PolyNet PolyMAP Education & Training Seminar Intensive courses Workshops Event calendar R2R Roadmap Manufacturing equipment Measurement & automation OPERA POLYNET O-EA Associated Network & Dissemination Industrial Advisory Board Cooperation inemi POLYMAP Network OLA Electronics Stakeholders WG , VTT Center for Printed Intelligence All rights reserved 3

4 Status of individual WPs 4

5 Requirements for roll-to-roll manufacturing equipment (D1.2) - Document open for review and comments on PRODI website, summary in PolyMap Wikipedia database

6 Overview Sheet 6 Contents Background Scope Snapshot of targeted companies Information acqusition methods Overview of R2R manufacturing methods Applications Organic solar cells Organic electrochromic display OTFT for display

7 Background Sheet 7 WP1 D1.2 Background Objectives D1.2 Derive the necessary requirements for manufacturing equipment for R2R fabrication of organic electronics Contribute to the development of an European vision and roadmaps in the area of manufacturing, measurement and automation equipment for R2R fabricated of organic electronics Results D1.2 Inventory of R2R manufacturing requirements for organic TFT for display, Organic electrochromic displays, and Organic solar cells A baseline for the development of the necessary requirements for measurement and automation solutions relevant for R2R fabrication of organic electronics

8 Targeted companies Sheet 8 Snapshot of interviewed companies

9 Scope Sheet 9 Scope Decision to focus on selected applications Organic electrochromic displays Organic TFT for display Organic solar cells Reasons to focus Large number of application specific requirements Level of detail Quality of work Reasons to focus on selected applications Modest response rate to the survey General level answers provided Knowledge and interest of consortium members in the chosen applications Based on feedback from IAB

10 Information acquisition Sheet 10 Information acquisition Methods Survey Industry Advisory Board meetings Extensive state-of-the-art literature review Workshops supported by QFD Quality function deployment (QFD) It is a structured product development process Translates what the market requires into a program to create, manufacture, and deliver it. In a QFD process, multi-skilled teams determine the appropriate technical requirements of each stage.

11 Overview of roll-to-roll manufacturing methods Sheet 11 Introduction to R2R manufacturing Overview Printing Coating Other R2R manufacturing methods Focus Operating principles & Properties Advantages & Disadvantages

12 Requirements for measurement and automation (D1.4) - Document open for review and comments on PRODI website, summary in PolyMap Wikipedia database

13 Overview Sheet 13 Overview Background Relevant parameters for measurement and automation Ink/Substrate Substrate handling Patterning/Coating/Lamination processes Overall process Main parameters for measurement and automation Overlay and registration Layer uniformity Pattern feature size Product functionality Metrology and automation solutions Geometric inspection Mechanical inspection Chemical-physical inspection Functional inspection Conclusions

14 Background Sheet 14 Background Results D1.2 Inventory made for manufacturing requirements for organic TFT for display, organic electrochromic displays, and Organic solar cells Key objectives D1.4 Derive the necessary requirements for measurement and automation solutions relevant for R2R fabrication of organic electronics from D1.2 results Support the measurement and automation companies in strategic decision making regarding the markets, technologies, applications, and roadblocks

15 Relevant parameters for measurement and automation Sheet 15 Parameters for OLAE measurements Ink/Substrate Ink viscosity Ink surface tension Ink solid content Substrate O2 and H2O permeability Substrate surface energy Substrate surface roughness Substrate transmittance Substrate handling, Patterning/Coating/Lamination processes Web cleanliness Web tension Web positioning Overlay and registration Layer uniformity Pattern quality and feature size Product functionality

16 Metrology and automation solutions Sheet 16 Inspection methods Geometric inspection Scanning electron microscope (SEM) Atomic force Microscope (AFM) Optical microscopy Mechanical inspection Mechanical measurements Acoustic measurements Chemical / physical inspection Sample analysis Ambient analysis Ink properties Functional inspection

17 Conclusions Sheet 17 Conclusions The report is a starting point for discussion on roadmap Based on state-of-the-art scientific literature, and in-house expertise Needs more feedback from science and industry! Requirements for main parameters for measurement and automation Overlay and registration Short term (5-10 m), Medium term (1 m), Long term (0.1 m) Layer uniformity Short term (1-5 nm), Medium term (1 nm), Long term (0.5 nm) Pattern feature size Short term (500 nm), Medium term (250 nm), Long term (10 nm) Product functionality Adopt advanced process control methodology and monitor process parameters rather than product functionality

18 WP2: Overview of training events Workshop (IMEC) (3x) Intensive Course (TUC) (2x) Seminar (TUC, IMEC) (2x) Professionals and companies active in the field of PE Intro for R&D staff and students entering the field of PE Specific topics from PRODI especially for industry 2008 Bridging the Gap between Design and R2R Technology held 24/11/ IMEC Re-scheduled 2009 Advanced Technologies for Functional Printing PRODI Workshop & Intensive Course held 21-22/ TUC PRODI in dialogue 1: Evaluation of OLAE devices for R2R production systems I held 09-10/ OE-A Applications and Physical Modelling of Devices suitable for R2R Technology planned 12-13/ IMEC 2010 R2R production systems for OLAE devices PRODI Seasonal School planned 04-06/ IZM PRODI in dialogue 2: Evaluation of R2R production systems for OLAE devices I OE-A 18 PRODI Review Meeting 2010 TU Chemnitz WP2

19 PRODI Workshop 2010 one-and-half-day workshop, scheduled 12/13 July, 2010 organized by Prof. Jan Genoe at IMEC tentative title: Applications and Physical Modelling of Devices suitable for R2R Technology Scope: challenges of physical modelling selection of a particular OLAE device (e. g. a 64 bit RFID Tag) e.g. the possible employment of a variational modelling and the way of doing will be discussed uncertainties in the geometric dimensions to the functionality of the device can be related in this way in the best case requirements for manufacturing can be defined and/or limitations can be evaluated 19 PRODI Review Meeting 2010 TU Chemnitz WP2

20 PRODI Autumn School 2010 two-full day workshop, scheduled 4-6 October, 2010 organized by Prof. K. Bock and Prof. R. R. Baumann at IZM Munich tentative title: PRODI Autumn School 2010 Roll-to-roll production systems for OLAE devices 20 PRODI Review Meeting 2010 TU Chemnitz WP2

21 PRODI Autumn School PRODI Review Meeting 2010 TU Chemnitz WP2

23 Sheet 23 Meetings and PR activities 2009 Prodi Annual meeting (during Quadriga meeting in Munich) Meeting on QFD, Stockholm 3rd IAB meeting participants:, Coatema, 3D-Micromac, Mühlbauer; TC: StoraEnso, Sericol, KSG LOPE-C, IZM and Quadriga booth 4th IAB meeting at LOPE-C, Frankfurt 5th IAB meeting (TC) on results of WP1 Workgroup meeting of OE-A, Leverkusen (measurement & quality control) Be-flexible Workshop, IZM Productronica 2009, Munich, IZM booth

24 PRODI Information Exchange and Dissemination Dissemination Webpage, feedback form, flyer Network: prodinet olaeproduction Member area (Restricted access) Information on PRODI results from WP1: Requirements for automation and instrumentation Event area: member technologies4eu Events area (restricted access) Information on WP2: contact information, handouts, access to videos

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