Product Guide Water and Sewer. Pipes and Fittings

Transcription

1 Product Guide Water and Sewer Pipes and Fittings

2 A World of Choice Saint-Gobain PAM UK is is the the UK s UK s leading leading supplier supplier of of ductile ductile iron iron pipe pipe systems systems for potable for potable water and water sewerage and sewerage applications. applications. Saint-Gobain PAM UK is part of the Saint-Gobain Pipe Division, a global company with a Saint-Gobain presence Europe, PAM UK Asia, is part South of America the Saint-Gobain and the Far Pipe East. Division, The pipe a division global company has over with a employees presence in and Europe, sells products Asia, South in 120 America different and countries the Far with East. over The,000km pipe division of ductile has over iron 9000 pipes employees, being installed and worldwide sells product per in year. 120 different countries with approximately 100,000km The Saint-Gobain of ductile Pipe iron Division pipes is being part of installed the Saint-Gobain worldwide Group, per year. one of the world s leading multi-nationals, which currently employs over 209,000 people in 59 countries and The over Saint-Gobain 1200 consolidated Pipe Division companies. is part of the Saint-Gobain Group, one of the world s leading Everyone multi-nationals, Saint-Gobain which PAM UK currently is dedicated employs to meeting over 180,000 customer people expectations. in 48 countries We and encourage over 1200 open consolidated communication companies. between staff, customers and related organisations to make a positive impact on the future of the marketplace and help improve the quality of life for people worldwide. Everyone at Saint-Gobain PAM UK is dedicated to meeting customer expectations. We encourage UK customers open benefit communication from the global between network staff, of the customers Pipe Division and related through organisations our long term to commitment to improve and develop innovative products and processes. We achieve this make a positive impact on the future of the marketplace and help improve the quality through continual investment in Research and Development on a global scale. In excess of life 10million for people per worldwide. annum is spent on R&D programmes worldwide, meaning an unrivalled product range of next-generation, ductile iron pipe systems being constantly developed UK and customers delivered to benefit the UK from market. the global network of the Pipe Division through our long term Sustainable commitment development to improve lies at and the develop heart of Saint-Gobain s innovative products corporate and culture. processes. We achieve this through continual investment in Research and Development on a global Its state-of-the art technologies and focus on research and development have enabled us scale. to consistently In excess provide of 10million our customers per annum with is quality, spentsustainable, on R&D programmes reliable and worldwide, ergonomic meaning solutions. an unrivalled product range of next-generation, ductile iron pipe systems being Water constantly and sewerage developed pipelines and are delivered infrastructures to the created UK market. to last for several generations. Sustainable development depends on long lasting rather that disposable installations. Saint-Gobain PAM UK has taken on board these principles and works to provide effective For solutions further for information the environment Saint-Gobain PAM UK visit For further information on Saint-Gobain PAM UK visit

3 Contents Contents Inroduction Introduction Inroduction Section 1 Section 1 Section 2 Section 2 Section 3 Section 3 Section 4 Section 4 Section 5 Section 5 Ordering Information Full Project Life Support Ordering Information Technical Services PipeSpec Design Software PAMCAD Design Software Technical Drawing Take-off Services Service PipeSpec Design Software PAMCAD Design Software Drawing Take-off Service Full Project Life Support Product Range Key Dimensions - Push-fit Key Dimensions - Flanged Product Range Key Dimensions - Push-fit Key Dimensions - Flanged Product Pipes and Range. Fittings Product Range Joints Jointing Systems Rapid Joint Rapid Joint Specification Anchored Jointing Systems... Solutions Rapid Blutop Anchor Joint Rapid Mechanical Joint... Specification Anchored Solutions solutions Rapid Blutop Anchor Vi Joint Rapid Vi Mechanical Joint Joints Pipe Lining Pipe Linings Potable Water Standard Offer Special Pipe Linings... Requirements Potable Sewerage Water Pipes... Water Standard Offer Special Requirements Sewerage Pipes Pipe Lining Pipe Coating External Coating PAM Blutop/Natural/Integral Plus... Plus Zinc/Aluminium Supplementary Coating Alloy... Systems External Supplementary Coating Coat.... Systems PAM Zinc + Natural/Integral a Topcoat..... Plus Zinc/Aluminium Alloy Supplementary Coat Systems Zinc + a Topcoat Pipe Coating Ductile Iron - The Material of Choice Ductile Iron - The Material of Choice Technical Support Helpline Induct Plus Soil Surveys Technical Quality Assurance Support Helpline Induct Plus Soil Surveys Quality Assurance Valves & Accessories Couplings & Adaptors Valves & Accessories Couplings & Adaptors Advanced Solutions Universal Rapid Anchor Universal Rapid Locked Advanced PAMLOCK Universal Rapid Solutions Joints Vi.. Joint Flange Universal Joints Rapid... Ve Anchor.. Joint Universal Adjustable PAMLOCK Rapid Joint... Flanges. Locked PAMLOCK Rapid Ve Joint... Joints Flange Joints Joint Adjustable Flanges Resistance to Septic Attack Resistance to Chemical Attack Resistance to Abrasion Resistance Lining Sewerage Thickness Pipes... to Septic & Condition Attack Resistance Lining Thickness to Chemical & Condition... Attack Resistance to Abrasion Lining Thickness & Condition Special Applications Zinc Installation + PE Sleeving. & Handling Zinc + Tape Wrap Special Installation Applications. & Handling Zinc Epoxy + Coated PE Sleeving. Fittings.... DN Zinc + Tape Wrap Installation & Handling Epoxy Coated Fittings DN

4 Ordering Information Terms & Conditions In all cases the Saint-Gobain PAM PAM UK UK Standard Conditions Of Of Sale Sale (Home) or or Saint-Gobain PAM PAM UK UK Standard Conditions Of Sale (Export) apply. Conditions Of Sale (Export) apply. Technical Information For any technical queries please contact Saint-Gobain PAM UK UK Technical Sales Department Tel: /0700. Contact the brochure hotline: Tel: Fax: The products illustrated within this this guide are are directly available from from Saint-Gobain PAM PAM UK or from a network of of distributors and and stockists across across the the UK and UK Ireland. Ireland. Quotations and order information within the the UK UK and and Ireland Ireland can can be obtained be obtained from from the the following number: Distributor Sales Enquiries: Sales Enquiries: Tel: 0115 Tel: Fax: 0115 Fax: Overseas For quotations and order information outside the the UK UK and Ireland please contact: Tel: +44 Tel: Fax: +44 Fax:

5 Ductile Iron The Material of Choice Saint-Gobain PAM UK offers the most comprehensive range of ductile iron pipe systems for use in both potable water and sewerage application in the UK. Being at the forefront of innovation means that its customers continuously receive state-of-theart products and top class services. At the same time all products and facilities are subject to stringent quality controls and conform to relevant BS, EN and ISO standards. What is Ductile Iron? Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten iron the graphite forms in spheres rather than in flakes. This transformation virtually eliminates brittleness and produces a strong, ductile material. Strength of Ductile Iron Mechanical Properties Ductile iron displays excellent mechanical properties, such as high resistance to tensile stresses and impact loads, high elongation and high yield strength. These properties make the material the most universally applicable pipeline material today. Deflection of a small DN pipe under external loading. Minimum elongation : Pipes: uti DN % >DN1000 7% Fittings: 5% Minimum ultimate Tensile Strength: 420 MN/m 2 Modulus of Elasticity: 170 GN/m 2 Factor of Safety (1) Pressure (bars) Pressure (bars) Measured bursting pressure Pipes 200 Working pressure DN Working pressure Why Choose (1) Combined pressures plus external load 0 Ductile PVC PE Steel GRP Iron Measured bursting pressure Fittings Ductile Iron? Ductile Iron is the most versatile pipe material today offering solutions to specific pipeline demands whether determined by the application or the installation requirements. Ductile iron can be used above or below ground, is safe to specify even if future demands change from specifications today. Structural Design: Ductile Iron Guarantees Safety As a result of the ductility of the material, which gives a high capacity for absorbing work or energy, Saint-Gobain ductile iron pipes and fittings have a high safety margin, allowing the opportunity to operate at up-rated pressures in the future. The inherent structural strength of the pipe guarantees durability and reliability for long term service. The high factor of safety of ductile iron gives continued performance even if future demands change, for example through increased usage from housing developments. The inherent material strength of ductile iron compensates for unforeseen environmental changes, for example change of land use or ground settlement. Easy to design and specify Excellent resistance to second comer damage No long term reduction in pipe stiffness Ductile iron takes the risk out of pipeline design DN 3 3

6 High strength and stiffness Ductile iron is suitable for installation in open fields or high traffic load areas and can be laid at a variety of depths. The high material strength minimises the need for imported bedding and surround, hence minimising the impact on the environment. Can be laid in narrow and/or shallow trenches Can be laid at a wide range of depths with no detrimental effect on the performance of the pipe Minimises risk due to unforeseen site hazards, such as second-comer damage Maximum Depth of Cover DN300 DN0 DN500 DN600 DN DN DN DN DN DN m DN100 Pipe: Class for DN80-300, class 30 for DN and class Pipe: Class for DN80-0, K9 for DN for DN Embedment: Embedment: coarse coarse grained grained soil with soil less with than less 12% than fines 12% fines Modulus Modulus of soil of reaction: soil reaction: 7MN/m2 7MN/m 2 4 4

7 ) Reducing Failure Rates: Ductile Iron assured long term reliability Reducing Failure Rates: Ductile Iron assured long term Through a continual reliability programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials. Reliable long term solution No. of Failures / (km x year) No. of Failures / (km x year) Through a continual programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials. Reliable long term solution Reducing Can adapt to Failure future changes Rates: Can adapt to future changes in external Ductile in external load Iron assured long term load reliability No. of failures by material type (per km per year) No. of failures by material type (per km per year) Through a continual programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials Reliable long term solution Can adapt to future changes in external load No. of failures by material type (per km per year) Grey Iron Ductile Iron Steel PE KEY 1997 Source: DGVW Study Installation Grey Iron & Testing: Trunk Ductile Mains Install Iron Average Test Failure and Rates Steel Forget PE No. of Failures / (km x year) Saint-Gobain PAM UK offers pipe systems which have well proven and highly 0.1 KEY engineered 1 jointing 1997 solutions. These jointing solutions are able to withstand the rigours of installation, testing and provide long term reliability once in service. Source: DGVW Study The Rapid push-fit 2000 joint is simple and robust and provides high flexibility in both 100 application and installation Failure Rates (Nr per 1000Km per annum Simple jointing techniques, for easy installation Testing ductile iron pipe systems is simple, once passed there is no need to repeat 60Grey Iron Ductile Iron Steel PE test at a later time. Install, Test and Forget, requires less supervision on-site Installation Jointing & solutions Testing: which allows Install installation whatever Test the and weather Forget conditions 30.1 KEY 1997 No specialist equipment required Saint-Gobain PAM 20 Source: DGVW Study UK offers pipe systems which have well proven and highly Capable of angular deflection and axial withdrawal, providing opportunity to reduce engineered jointing the 0number solutions. of 2000 fittings These required. jointing solutions are able to withstand the DI CI Steel PE PVC GRP rigours of installation, Caters for unforeseen testing and ground provide movements long term reliability once in service. Pipe Material Group Source: UKWIR Report 09/WM/08/39 The Rapid push-fit joint is simple and robust and provides high flexibility in both application and installation Installation & Testing: Install, Test and Forget Simple jointing techniques, for easy installation Saint-Gobain PAM UK offers pipe systems which have well proven and highly Testing ductile iron pipe systems is simple, once passed there is no need to 5 engineered jointing solutions. These jointing solutions are able to withstand the repeat rigours test at of a installation, later time. Install, testing Test and and provide Forget, long requires term reliability less supervision once in on-site. service. Jointing The Rapid solutions push-fit which joint is allows simple installation and robust whatever and provides the weather high flexibility conditions in both No application specialist and equipment installation required Capable Simple jointing of angular techniques, deflection for and easy axial installation withdrawal, providing opportunity to reduce the Testing number ductile of fittings iron pipe required. systems is simple, once passed there is no need to repeat Caters test for a later unforeseen time. Install, ground Test movements and Forget, requires less supervision on-site. Jointing solutions which allows installation whatever the weather conditions No specialist equipment required Capable of angular deflection and axial withdrawal, providing opportunity to reduce the number of fittings required. Caters for unforeseen ground movements 5 5

8 Hydraulic Flow: Ductile Iron gives constant performance The nominal bore of ductile iron pipe remains constant regardless of pressure requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm internal bore, regardless of pressure required. Hydraulic flow characteristics are not altered by pressure increases or decreases An increase in working pressure does not mean an increase in diameter requirement Pressure Capability: Ductile Iron offers the solution whatever the pressure Saint-Gobain PAM UK water & sewer pipe systems are designed to give long term performance whatever the pressure requirements. Ductile Iron systems cover a wide spectrum of pressure requirements Ability to cope with increases in main pressure requirement Simple to specify Soil Conditions: Ductile Iron offers advance technical solutions Saint-Gobain pipe systems are designed to cope with the most aggressive of soil conditions whilst offering cost effective solutions. Revolutionary zinc/aluminium alloy coating system, available on on PAM Blutop, Natural Natural and and PAM Integral Plus: can can be be used in over 90% of of UK soils. For very aggressive ground conditions Saint-Gobain PAM UK offers solutions which are optimised for Brownfield or contaminated sites. Complete range of Epoxy coated fittings, suitable for use in all conditions Easy to specify, design, lay and test Simple to joint, means high speed of installation Difficult to get wrong, due to high safety factors Corrosion not an issue Versatile: solutions to meet any requirements INSTALL, TEST & FORGET 6 6

9 Section 1 Full Project Life Support Full Project Life Support 7 7 7

10 Section 1: Full Project Life Support Technical Technical Services Services To ensure cost effective To ensure solutions cost Saint-Gobain effective solutions PAM UK Saint-Gobain offers full project PAM UK life offers support full project life support support from early design advice, from soil early surveys design and advice, drawing soil surveys take-offs and to drawing on-site support take-offs and to on-site support and installation certification installation for contractors certification and engineers. for contractors and engineers. Savings Savings Design Phase Savings Savings Savings Savings Savings Savings Savings Savings Design Installation Phase Phase Savings Savings Software Support Tools: PipeSpec PAMCAD Onsite-Support: Induct Plus Logistics Installation Phase Software Support Tools: PipeSpec PAMCAD Technical Support: Technical Support: Drawing Take-Off Drawing Take-Off Optimisation of Design Optimisation of Design Soil Surveys Soil Surveys Telephone Help-line Telephone Help-line Savings Savings Onsite-Support: Induct Plus Logistics PipeSpec Design PipeSpec Software Design Software PipeSpec is a design PipeSpec software is too a design developed software by Saint-Gobain tool developed PAM by UK Saint-Gobain as a supportpam tooluk as a support tool to assist engineers in to the assist design engineers and specification in the design of pipeline and specification schemes. of The pipeline software schemes. The software features five analytical features tools that five can analytical be utilised tools throughout that can be the utilised planning throughout and design the planning and design stages of the project: stages of the project: Hydraulics - Full Pipe Hydraulics - Full Pipe Hydraulics - Part-full Hydraulics Pipe - Part-full Pipe Embedment Embedment Anchorage Anchorage Installed Cost Installed Cost To download a copy of To PipeSpec download free a copy of charge, of PipeSpec visit free of charge, visit Alternatively a copy of Alternatively the PipeSpec a copy software the can PipeSpec be requested software from can the be Brochure requested from the Brochure Hotline, Tel: Hotline, Tel: PAMCAD Design PAMCAD Software Design Software To assist engineers and To specifiers assist engineers the creation and specifiers and modification in the creation of a and pipework modification design, of a a pipework design, a complete database of complete water pipeline database products of water is available. pipeline The products software is available. enables The accurate software enables accurate drawings to be produced drawings quickly to and be produced easily by calling quickly up and pipeline easily by components calling up pipeline and components and arranging them on screen. arranging them on screen. PAMCAD is compatible PAMCAD with the is compatible latest version with of the AutoCAD. latest version PAMCAD of features AutoCAD. a floating PAMCAD menu features for easy, a floating efficient for pipework easy, design. efficient design. pipework design. menu for easy, efficient menu Benefits: Benefits: Enables pipe runs to l Enables be drawn pipe quickly runs and to be easily drawn quickly and easily Make-up pipe facility l Make-up pipe facility Use of standard products l Use of to standard minimise products cost and to lead minimise time cost and lead time Automatically allows l Automatically joint gaps allows joint gaps Bill of materials function l Bill of gives materials a clear function list of products gives a clear usedlist of of products used Download PAMCAD free Download of charge PAMCAD at free of charge at Download PAMCAD free of charge at /wscad.cfm. Alternatively /wscad.cfm. a CD-ROM Alternatively is available CD-ROM via our request is available brochure via our tab request on the brochure tab on the /wscad.cfm. Alternatively a CD-ROM is available from the Brochure Hotline, website. website. Tel:

11 Drawing Drawing Take-off Take-off Service Service A team A of team experienced of experienced engineers engineers is able is to able carry to out carry drawing out drawing take-offs, take-offs, providing providing a a detailed detailed list of list products of products required. required. The service The service includes includes optimisation optimisation of design of design to ensure to ensure that the that most the cost-effective most cost-effective solution solution is achieved. is achieved. Saint-Gobain Saint-Gobain PAM UK PAM has UK the has facility the facility to accept to accept drawings drawings electronic in electronic format. format. Please Please consider consider the following the following instructions instructions for use for of use this of facility: this facility: All drawings All drawings to be compatible to be compatible with AutoCAD2002/2004 with All drawings All drawings sent to sent relate to relate only to only pipework to pipework for off-take for off-take take-off All drawings All drawings to be clean, to be clean, i.e. drawings i.e. drawings to fill the to fill whole the whole screen screen in a reasonable in a reasonable and and printable printable size size To avoid To delays avoid delays in dealing dealing with requests, with requests, please please ensure ensure that the that relevant the relevant sections sections of of the specification the specification are sent are atsent the at same the time same as time the as drawings, the drawings, either either by mail by or . or . Technical Support Support Helpline Helpline A technical A technical support support helpline helpline is available is available to all existing to all existing and potential and potential customers, customers, staffed staffed by an experienced by an experienced team of team engineers of engineers offering offering a broad a broad range range of expertise of expertise and advice and advice on: on: Product Product and material and material compatibility compatibility Installation Installation and testing and testing Embedment Embedment and hydraulic and hydraulic flow calculations flow calculations Regulatory Regulatory requirements requirements Please Please call our call Technical our Technical Sales Department, Sales Department, Tel: 0115 Tel: / /0700 or or technical.pipes.uk.pam@saint-gobain.com Induct Induct Plus Plus This scheme, This scheme, offered offered by Saint-Gobain by Saint-Gobain PAM UK, PAM aims UK, to aims give to confidence give confidence to water to water utilities utilities and contractors and contractors that pipes that and pipes fittings and fittings will be will installed be installed effectively effectively and inand in optimum optimum condition. condition. The scheme The scheme offers offers contractors contractors hands-on hands-on training training handling, handling, storing, storing, installing installing and commissioning and commissioning Saint-Gobain Saint-Gobain PAM UK PAM ductile UK ductile iron pipes iron and pipes and fittings. fittings. A process A process of on-site of on-site evaluation evaluation and assessment and assessment of actual of actual installation installation is used is toused to support support the certification the certification of contractors of contractors successfully successfully completing completing the scheme. the scheme. For more For information more information on the installation the installation of ductile of ductile iron pipes, iron pipes, fittings fittings and valves, and valves, please please refer to refer the to Installation the Installation Guide Guide at at This set This of set of instructions instructions is based is based on best on practices best practices which which are acknowledged are acknowledged within within the industry. the industry. This guide This guide provides provides clear and clear concise and concise guidance guidance for the for installation the installation of ductile of ductile iron iron pipelines pipelines from delivery from delivery through through to on-site to on-site commissioning commissioning and and designed is designed to ensure to ensure that the that performance the performance of ductile of ductile iron pipes iron and pipes fittings and fittings is not adversely is not adversely affected affected during during installation. installation. Please Please call our call Technical our Technical Sales Department, Sales Department, Tel: 0115 Tel: / /0700 or or technical.pipes.uk.pam@saint-gobain.com 9 9 9

12 FM 129 Section Section 1: 1: Full Full Project Project Life Life Support Soil Soil Quality Quality Surveys Surveys Saint-Gobain PAM UK can Saint-Gobain PAM UK can carry out a detailed soil resistivity assessment survey along along the route proposed the route of a of pipeline. a The re proposed pipeline. The results of the assessment provide a detailed analysis conditions, of ground allowing the m Saint-Gobain PAM UK can carry out a detailed soil assessment along the route conditions, allowing the most appropriate external protection system to be Our specified. soil of a assessment proce proposed pipeline. The results of the assessment provide a detailed analysis of ground Our soil assessment procedure has been awarded independent approval by WRc. conditions, allowing the most appropriate external protection system to be Please specified. contact Technical S Our soil assessment procedure has been awarded independent approval by Please contact Technical Sales Department for more information, Tel: /0700. WRc /0700. Please contact Technical Sales Department for more information, Tel: /0700. Assurance Assurance Section 1: Full Project Life Support Soil Quality Surveys Assurance Saint-Gobain PAM UK reg Saint-Gobain PAM UK regards quality as essential to the success of its business. detailed From metallurgical an detailed metallurgical analysis of the molten metal to tight control of coating lining and applications, proced Saint-Gobain PAM UK regards quality as essential to the success of its business. lining applications, procedures have been developed to ensure consistentof high each From quality individual pipe an detailed metallurgical analysis of the molten metal to tight control of coating of each individual pipe and fitting. Additionally, every pipe and fitting is pressure tested and in accordance with lining applications, procedures have been developed to ensure consistent high quality tested in accordance with BS EN 545/BS EN 598. of each individual pipe and fitting. Additionally, every pipe and fitting is pressure The quality-is-key princi tested in accordance with BS EN 545/BS EN 598. The quality-is-key principle applies to every stage of the manufacturing includes: process and includes: The quality-is-key principle applies to every stage of the manufacturing process Validation and of suppliers Validation of suppliers and/or their materials includes: Continuous assessmen Continuous assessment of quality systems On-going monitoring o Validation of suppliers and/or their materials On-going monitoring of product quality Technical support prior Continuous assessment of quality systems Technical support prior to and after sales On-time delivery of pro On-going monitoring of product quality On-time delivery of products and supporting information Technical support prior to and after sales On-time delivery of products and supporting information FM PT/231/04 10 FM Compliance with Standards Compliance with Standards 10 PT/231/04 Compliance with Saint-Gobain PAM UK pro Saint-Gobain PAM UK products comply with and are tested according to relevant British, European and Inte British, European and International Standards. All pipes and fittings are manufactured under the quality manage Saint-Gobain PAM UK products comply with and are tested according to relevant under the quality management system BS EN ISO 9001, British, European and International Standards. All pipes and fittings are manufactured All Saint-Gobain PAM UK under the quality management system BS EN ISO 9001, All Saint-Gobain PAM UK ductile iron pipes and fittings for water application to the conform latest version of BS to the latest version of BS EN 545 and for sewer applications they conform version to the of latest BS EN 598. Dev All Saint-Gobain PAM UK s ductile iron pipes and fittings for water application version of BS EN 598. Development of pipes and fittings can take place across Saint-Gobain conform the PAM UK Pip to the latest version of BS EN 545 and for sewer applications they conform Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always achieved to the latest with the relevan version of BS EN 598. Development of pipes and fittings can take place across achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas France the (BV) in and MPA-NRW in G Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always France and MPA-NRW in Germany. All of these certification bodies are also independently accredited achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in independently accredited, for example BSI is accredited by UKAS. France and MPA-NRW in Germany. All of these certification bodies are also In addition, all materials i independently accredited, for example BSI is accredited by UKAS. In addition, all materials in contact with potable water used by Saint-Gobain have PAM been UKapproved by th have been approved by the Secretary of State for the Environment, Food and Affairs Rural in accordance with In addition, all materials in contact with potable water used by Saint-Gobain Affairs in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations PAM UK 2000 (Englan have been approved by the Secretary of State for the Environment, Food and Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers accordance Rural in with Regulati Affairs in accordance with Regulation 31.4.a of the of the Water Water Supply Supply (Water (Water Quality) accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations. Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers in Regulations. accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations.

13 Section 2 Product Range Product Range 11 11

14 Section 2: Product Range Key Dimensions - Push-fit Pipe De L Bend Bend Duckfoot Bend Duckfoot Bend L L L L H All Sochet Tee Flange on Double Socket Tee All Socket Tee Flange on Double Socket Tee H H Concentric Taper L Flanged & Socket L Concentric Taper Flanged & Socket L Flanged Spigot 45º Angle Branch L L Flanged Spigot Kameleo Collar L 12

15 H H H Key Dimensions - Flanged Pipe/Riser Piece Bend Duckfoot Bend L L L L L H 45 Angle Branch DN Angle Branch DN Radial Tee H H H H L H L L H All Flanged Level Invert Tee All Flanged Tee Concentric Taper L H L L Flat Taper Y Pipe Bellmouth H L L L L Loose Puddle Flange Blank Flange Cross L H DN DN L 90 Long Radius Bend Hatchbox Reducing flange L L 13

16 Section 2: Product Range 14 PIPES Product Range (Pipe) The small diameter pipe without compromise Blutop Pipe: is an innovative ductile iron pipe system dedicated to small diameter potable water distribution which combines the strength of ductile iron with the lightness of plastic. It is Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in available in DN/OD 75, 90, 110, 1 and 0. Blutop is approved for potable water under regulation diameter range 31.4.a. DN It is also WRc approved All Saint-Gobain and conforms PAM UK with pipes functional are manufactured performance inaspects of EN545. accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. Benefits Lighter pipe system as there is no cement mortar lining, which facilitates manual handling Table Compatible 1: Standard with offer, plastic water pipes*, DN/OD dimensions Easy to assemble, new push fit joint with low insertion force Better hydraulic DN capacity than Pipe plastics Class thanks Pipe to an Length increased (mm) internal diameter Weight (kg) allowing: - Downsizing of pipe 80 Class - Lower carbon emissions Reduced 100 pumping requirements Class Lower requirement for imported/exported bedding materials, thanks to the use of excavated 150 material as backfill Class Optimum 200water quality thanks Class to the innovative Ductan 5500 lining 204 Self-anchoring gasket available for restrained pipes application, eliminating the need for concrete 0thrust blocks Class Eco friendly 300 product designed Class to be environmentally 5500 sustainable: - Recycled and infinitely recyclable Reduction 350 in energy consumption Class linked to transport Reduction in energy consumption for pumping 0 Class Technical 450 Details K Diameter 500 Range DN/OD K975, 90, 110, 1 and Joint 600 Manual K9push-fit Gasket 700 Blutop K9 non-restrained, PFA = 5500 bar Blutop restrained Vi (self-anchored), PFA = bar K Coating: (Zinalium Zn/Al 85/15 0g/m 2 plus 100 μm epoxy)** Pipes - Coating 900 & Lining Lining: K9 Ultramarine blue DUCTAN 6950 thermoplastic μm, nominal 1000 adhesion K9 8MPa Fittings - Coating & 1100 Lining Epoxy K9 powder (EN14901 compliant) Angular 1200 deflection 6 degrees K K K For further information on how to joint a Blutop pipe, please refer to Section 3: Joints of this brochure 00 (page 67) K * Blutop socket compatible with PVC & HPPE spigot but PVC or HPPE socket not compatible with Blutop spigot 1800 K ** For information on special coatings for Blutop please refer to Section 5: Pipe Coatings on page K PIPE - 6M LONG DOUBLE SPIGOT PIPE 1.M LONG Weight Product Weight Product DN/OD (Kg/m) Code (Kg) Code Note: Length and weight may vary from the detail provided in these tables. DN60 and KXL75H DN1 are available on request. BS EN 545 is currently being revised to include C30 pipe KXL90H in the diameter range DN This will be published in C30 pipes will be KXM11H supplied from Saint-Gobain PAM UK in KXM12H KXMH DN/OD Weight (Kg) GASKET Product Code ANCHOR GASKET Weight (Kg) Product Code JXL75BA JXL75CA JXL90BA JXL90CA JXM11BA JXM11CA JXM12BA JXM12CA JXMBA JXMCA Note.- - Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables

17 Section 2: Product Range Product Pipe Range Pipe: Saint-Gobain PAM UK supplies pipes for potable water (Natural and Classic) and sewerage applications (Integral Plus and Integral) in diameter range DN All Saint-Gobain PAM UK pipes Saint-Gobain are manufactured PAM UK supply in accordance pipes for with potable the latest water version and sewerage of BS EN 545 applications for potable inwater and diameter BS EN 598 range for DN sewerage. All Saint-Gobain PAM UK pipes are manufactured in accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for Table 1: Standard offer, water - System CL sewerage. DN Natural Prod Code Classic Table 1: Standard Pipe offer, water Length Prod Code Class (mm) Spigot OD mm (ØDE) Socket OD mm (ØB) 80 NSA80Q60 DN C Pipe 6000 Class Pipe 98Length (mm) 7.0 Weight (kg) NSB10Q60 80 C Class NSB15Q60 C Class NSB20Q60 C NSBQ C Class NSB30F C Class NSB35G60 0 C30 Class NSBG60 C Class NSB45G60 C NSB50G C30 Class NSB60G60 0 C30 Class NSB70H60* SSB70G70 C/C /6960 K / NSB80H70* SSB80G70 C/C / K NSB90H70 SSB90G70* C/C / NSC10H70 SSC10G70* 600 C/C K / SSC12H C 8190 K SSC14H C 8170 K SSCH80 C K SSC18H80 C SSC20H C 8130 K K * Preferred option - Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables - DN1100 and DN1500 pipes available on request (limited range of fittings) - For further information on the Rapid joint, please refer to Section 3: Joints of this brochure, page 67 Table 2: Standard offer, water - System XL DN Natural Prod Code Pipe Class 1200 K K K Weight (Kg/m) 00 Length K9 Spigot OD 80 Socket OD 7053 Weight 1800 (mm) K9 mm (øde) 81mm (øde) 8587(Kg/m) C K C C C Note: C Length and weight 5500 may vary from the 274 detail provided in these tables. DN and DN1 C are available 5500 on request. BS EN is currently being 9.2 revised to include C pipe 350 NSB35G55EC in C30 the diameter range 5500 DN This will 378be published in C30 pipes will be NSBG55EC supplied C30 from Saint-Gobain 5500 PAM UK in NSB45G55EC C NSB50G55EC C NSB60G55EC C SSB70N55EC C Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Saint-Gobain is expecting to manufacture 6m long pipes in the 2nd half of The above table will be updated accordingly in due course 14 15

18 Table 3: 2: Standard offer, sewer DN Integral DN Plus Integral Pipe Length Length (mm) Spigot OD Socket Weight OD (kg) Weight Prod code Prod code (mm) mm (øde mm (øde) (Kg/m) TSA80S TSB10S TSB15S TSB20S TSBS TSB30S TSB35S TSBS TSB45S TSB50S TSB60S TSB70E / TSB80E TSB90E TSC10E TSC12N TSC14N TSCN TSC18N TSC20N Lengths and weights 10 are provided for estimation purposes only 8170 and actual values may vary from those 5546 provided in these tables - DN1100 and DN1500 pipes available on request (limited range of fittings) - The differentiation 1500 between Integral Plus and Integral relates 80 to the coating of the pipe. For further information, 62 please refer to Section 5: Pipe Coating of this brochure, page For information on the different types of linings and coatings (including TT) that Saint- Gobain PAM UK 2000 has available please refer to: Section 4, Pipe Lining, page 85 - Section 5, Pipe Coating, page 93 Note: Length and weight may vary from the detail provided in these tables. Also, DN1 for are further available information upon request. on the different types of joints available from Saint-Gobain PAM UK please refer to Section 3: Joints of this brochure, page 67 15

19 Section 2: Product Range Fabricated Pipe Saint-Gobain PAM UK UK offers a range a range of fabricated of pipe pipe tailored tailored to customer customer requirements: flange requirements. spigot, flange Flange socket, spigot, double flange flanged, socketdouble and double spigot flanged and short pipes length are available socket spigot in a pipe variety in diameters of lengths DN80 in diameter to DN2000 range for both DN80-00 water and for sewer both water applications. and sewer Fabricated application. pipes are manufactured in accordance with BS EN 545 for potable water and BS EN 598 for sewerage. Fabricated pipes are manufactured in accordance with BS EN 545 for potable water The and Standard BS EN 598 flange for sewerage. rating is PN, but PN10, PN and PN are also available on request. Please contact the Technical Sales Department for further information, Tel: The standard flange rating is PN. PN10, PN and PN are also available, contact Technical Sales Department, Tel: /0700. Puddle Flanges Puddle Flanges Fabricated pipes can be supplied with puddle flanges where required. Note.- Where multiple puddle flanges are required it is recommended that a drawing is sent Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges with the enquiry. where required. Table Note: 4: Where Standard multiple fabricated puddle pipe flanges offer are required it is recommended that a drawing is sent with the enquiry. DN Clean Water (EN545) Sewerage (EN 598) Table 3: Standard fabricated Lining pipe offer Coating Lining Coating DN DN900-DN2000 DN Zinalium (Zinc Clean Water (EN 545) Sewerage (EN 598) and aluminium High Lining System CL, Coating alloy) and blue Lining Coating Zinc and red alumina cement lined epoxy epoxy cement Zinc/Aluminium and System CL, High alumina Zinc and red and blue bitumen epoxy cement lined cement epoxy external external Table 5 - Fabricated pipe System minimum CL, and Zinc maximum and lengths High (mm) alumina Zinc and red DN900+ bitumen Double Flange cement Flange lined spigot cement epoxy external external Double spigot Socket spigot Flange socket Min Max Min Max Min Max Min Max Min Max DN Please refer length to PAMRF04 length datasheet length length for fabricated length pipe length minimum lengthlengths. length length Please contact our technical team: - For any requirements outside the above minimum and maximum dimensions - For information on DN1800 and DN

20 Table 2: Standard Double Flange offer, sewer Flange spigot Double spigot Socket spigot Flange socket c/w puddle c/w puddle c/w puddle c/w puddle c/w puddle DN flange flange Pipe Length (mm) flange flange Weight (kg) flange DN Min Max Min Max Min Max Min Max Min Max length length length length length length length length length length Please contact our technical team: - For any requirements outside the above minimum and maximum dimensions - For information on DN1800 and DN Note: Length and weight may vary from the detail provided in these tables. DN1 are available upon request

21 Section 2: Product Range Product PAM Range Direxional Pipe: A simple and effective ductile iron solution to situations where open cut trenches are not suitable or possible. Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in The diameter PAM Direxional range DN range is Saint-Gobain All Saint-Gobain PAM UK s PAM Directional UK pipes drilling are manufactured pipe which can in be used for accordance both water with and the sewer latest applications. versions of BS EN 545 for potable water and BS EN 598 for Range sewerage. overview and technical details Table Diameter 1: Standard Rangeoffer, water DN100 to 700: ZMU coating DN800 to 1000: PUX based coating Self-anchored pushfit, Universal TIS-K (Tyton) or Universal Ve Joint DN Pipe Class Pipe Length (mm) Weight (kg) (Standard/Rapid) according to diameter 80 Class ZMU : 200mg Zinc 5500 plus 5mm cement Coating 85 PUX: thick sprayed polyurethane based coating 100 Class Water (EN545) - Blast 5500 furnace cement 102 Lining 150 Class Sewer (EN598) - Alumina 5500 cement Class Robustness of ZMU coating and PUX coating 0 Class ZM-U is a highly robust protective coating. In NO circumstances is further protection required. This coating 300 is suitable for drilling Class pipelines through rocky 5500 conditions without detrimental 331 effect on the performance of the coating or pipe. SGG have devised a shock test for this coating to prove its robustness. 350 Class Class PUX is a polyurethane coating intended for use with high aggressive soils. Each pipe is tested individually 450 after coating by a Holiday K9 detector test in order 5500 to check the protective 6 quality of the coating. 500 K Joint 600 K PAM Direxional is assembled using a simple anchored push fit jointing system. The double chambered 700 socket allows for the use K9 of a locking ring which 5500 acts as both a restraint 1185 to enable the pipe to 800 be pulled through the K9 required drilling channel 5500and a thrust restraint 1444 for the pipeline. This joint is protected from abrasive conditions with the use of a rubber protective collar and 900 a metal sheet cone. K K For further information on how to joint a PAM Direxional pipe, please refer to Section 3: Joints of this 1100 brochure (page 67). K K9 Installation calculations and technical support Saint-Gobain 10has developed a tool K9that will calculate the 8170 pulling forces required 5647 and will also make weight and lift calculations to ensure that the pipe is correctly balanced in the drilling channel. For 1500 further information on K9 this tool please contact 80 the technical department, 6327 Tel: K Benefits of 1800 Ductile Iron vs. Plastics K Ductile Iron Plastics K9 Comments SAFETY FACTORS HIGH (2.5) LOW (1.2) LOW SAFETY FACTORS IN PLASTICS MEAN FAILURES ARE A VERY REAL RISK TESTING EASY HARD Note: JOINTS Length and ANCHORED weight may COIL FOR vary SMALL from DUCTILE the IRON detail CAN BE provided JOINTED DURING in these THE tables. DN60 and PUSH FIT DN & WELDED PULLING OF THE PIPE REDUCING STOP/START DN1 are available on request. FOR LARGER BS DNEN STRAINS 545 is ON currently PIPE/MACHINERY being revised to include C30 pipe in FLOATATION the diameter SMALL range DN SIGNIFICANT?? This SIMPLE will CALCULATION be published TOOL in AVAILABLE FOR C30 SGP pipes will be CONDSIDERATION DUCTILE IRON supplied from Saint-Gobain PAM UK in PLANNING COMPLEXITY 1 PROCESS 1 PRODUCT 1 PROCESS MANY PRODUCT DUCTILE IRON ALLOWS A CONTRACTOR TO INSTALL TEST AND FORGET HIGH VARIETY OF PRODUCTS AVAILBLE WITH VARYING QUALITY ADDS COMPLEXITY TO DESIGN UNPREDICTABLE GROUND CONDITIONS NO/LITTLE PROBLEM WILL CAUSE PROBLEMS WITH PERFORMANCE OF PIPE DUCTILE IRON OFFERS ONE SOLUTION TO COVER A WIDE VARIETY OF CONDTIONS EASY TO SPECIFY, HARD TO GET WRONG PULLING FORCES CAN WITHSTAND HIGH FORCES VARIABLE ACROSS DIFFERENT PRODUCTS MANY NEW MACHINES IN MARKET HAVE ABILITY TO PULL AT WITH VERY HIGH FORCES, IN CERTAIN CASES THIS COULD BE MORE THAN MATERIAL CAN TAKE MACHINERY NO ADDITIONAL EQUIPMENT REQUIRED FOR PULLING DUCTILE IRON PIPES