FLUROPIPE. POLYFLURON -PTFE lined Steel Pipes and Fittings ASME. Process Technology. Broad Base. Best Solutions.

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1 FLUROPIPE POLYFLURON -PTFE lined Steel Pipes and Fittings ASME Process Technology Broad Base. Best Solutions.

2 CCarbon is Future. SGL Group The Carbon Company. Process Technology The Business Unit Process Technology is a premium technology provider for chemical and related industry process systems, equipment and after sales services. Our focus are high-tech materials for demanding chemical applications. With smart and sustainable solutions for an increasing number of industry we give proof of our strong innovation culture. Broad Base Carbon has unique properties. It is indispensable in the production of steel, aluminum and solar energy systems. Carbon increases the performance of wind turbines and reduces the weight of airplanes, cars and sports equipment. Our range of materials: E graphite E SiC E PTFE E reactive metals E steel Carbon substitutes other materials and contributes to a reduction in CO 2 emissions. Our range of services: E process design E engineering E project management E production and assembly E commissioning E after sales services. SGL Group is one of the leading manufacturers of carbonbased products and has the broadest product and technology portfolio, a global sales network and state-of-the-art production sites in Europe, North America and Asia. With 9 manufacturing sites in 8 countries and a continually growing worldwide sales and service network, we are always close to our customers.

3 Reliability. Efficiency. Sustainability. Powered by our Broad Base of competencies, products and services, we offer Best Solutions to our customers. For the Business Unit Process Technology, those solutions are characterized by reliability, efficiency and sustainability. Best Solutions E Reliability In a business that strongly depends on reliability we never compromise on quality and safety. Our products deliver dependable results; our services are fast and competent. The long-standing loyalty of our customers proves that we keep our promises on-time, on-spec, on-budget. E Efficiency Tailor made, innovative solutions and an integrated approach on chemistry, materials, technology and design, ensure outstanding efficiency and improved customer value: higher yields, lower operating cost, lower service and maintenance cost, longer service intervals and less downtimes, and the extended product lifetime sum up to significant lower total cost of ownership and to a higher return on investment for our customers. E Sustainability In all industries that deal with resource- and energy- consuming processes sustainability is of crucial importance. Based on innovative solutions, more than 60 % of our sales contribute to the saving of resources and energy and to the reduction of greenhouse gases. Contents Dr. Schnabel - PTFE in the Process Industry 4 Our Range of Pipe Systems 5 Technical Specifications 6 PTFE Lined Pipes 8 PTFE Lined Elbows 10 PTFE Lined Tees 11 PTFE Lined Reducing Tees 12 PTFE Lined Crosses 13 PTFE Lined Reducing Crosses 14 PTFE Lined Instrument Tees 16 PTFE Lined Reducers 17 PTFE Lined Reducing Flanges 18 PTFE and PTFE Lined Spacers 20 PTFE Lined Blind Flanges 22 Quality Management and After Sales Service 23 Process Technology Our Products 24 3

4 Dr. Schnabel - PTFE in the Process Industry Many years ago Dr. Schnabel became the first company in Europe to manufacture paste extruded PTFE lined steel pipe systems. Our POLYFLURON products have proved reliable in long term operation in many countries of the world. The following pages provide information on available products, dimensions and design options, as well as the materials used and permitted operating conditions. This brochure deals exclusively with pipes & fittings up to a diameter of 24" (DN 600). Larger dimensions up to 120" (DN 3000) for columns and vessels are covered by a separate brochure, which is available on request. POLYFLURON PTFE POLYFLURON PTFE is a virginal paste extruded PTFE processed in-house. Components made from it are characterized by very low permeation rates, substantial wall thicknesses and long service lives. 3-D bent pipes Single-component, multi-bent pipes are available in diameters of 1" up to 4" and overall lengths of up to 6 m. Please ask us for more information. Full service Besides supplying lined components for pipe systems, we are also able to prepare isometric drawings and material take-offs and plan the replacement of existing pipework. This full service from a single source will save you time and money. Safety We increase the safety of the plant, operators and fitters by using: Top-quality linings Lugs on each pipe and thereby prevent an uncontrolled movement of loose flanges over the pipe length during assembly Safety shields and tapes Pressure equipment directive Many pipes and fittings need to be tested differently based on the European Pressure Equipment Directive. We offer you our components and complete systems that match the requirements of this directive. 4

5 Our Range of Pipe Systems More than 50 years experience has allowed us to develop a full range of POLYFLURON PTFE lined pipe systems. These systems offer the best cost/benefit ratio for our customers particular applications because of the different PTFE lining thicknesses used: Economy Corrosion resistant, thin walled lining for minor applications. This kind of lining is used at fairly low temperatures with low-permeation media. Standard Corrosion resistant and permeation reducing lining for aggressive media processed at moderate pressures and temperatures. This product series meets the standards of the chemical industry for paste extruded PTFE linings. Heavy duty Suitable for long term operation with highly permeable media processed at high pressures and temperatures. Dr. Schnabel s range of pipe & fittings From our many years experience, we recommend the use of standardized pipe lengths. These reduce inventory costs and allow greater flexibility in assembly. Our product range includes pipes of the following dimensions: Nominal diameters: from 1" to 24" Lengths: from 100 mm up to 6100 mm (20 ft.), depending on the nominal diameter 5

6 Technical Specifications Materials The standards given below are ASME standards. If you require pipes and fittings according to ASME standards, please refer to our respective EN/ DIN brochure. Pipes/Fittings: Material code A 106 Gr. B API 5L Gr. B A 234 WPB Flanges: Material code A 105 (C21) S235JRG2 (A 570 Gr. 36) P265 GH (A 515 Gr. 55) Stainless steel materials are available on request. Lining: POLYFLURON PTFE white (virginal paste-extruded PTFE) meeting DIN POLYFLURON PTFE black (virginal paste-extruded PTFE with graphite content) antistatic, conductive lining meeting DIN Field of use Temperatures: -10 up to +200 C (-263 K up to 473 K) Vacuum: Full vacuum (-1 barg) for all dimensions up to 4" and 150 C. Vacuum-resistant versions for larger dimensions and higher temperatures on request. Options Antistatic (conductive) lining for all components Vent hole extensions Stainless steel with PTFE lining 3-D bent pipes Flared steel pipes Insulation clips Earthing lugs Pressure load: 10 bar (10 6 Pa) (150 lbs) Please ask us for information on higher pressure ratings (e.g. 300 lbs). 6

7 Technical Specifications Pipe dimensions The following table gives the standard wall thicknesses of steel pipes meeting ANSI B DN Steel pipe DN Steel pipe Outside diam. x Outside diam. x wall thickness wall thickness mm mm mm mm x x 8.2 1¼ 42.2 x x 9.3 1½ 48.3 x x x x 9.5 2½ 73 x x x x x x x x x 7.1 Flange dimensions Flange details are given in the table below. DN Flange diam. Seal. surf. Bolt circle diam. nx d 2 B 1 B 2 D d4 k Bolt holes Flange B1 thickness B2 incl. Flanschdicke inkl. Bund collar mm mm mm mm Number mm mm mm ¼ ½ ½

8 PTFE Lined Pipes The standardized diameters and lengths of POLYFLURON PTFE lined steel pipes are given in ASME B 16.5 standard. We can supply all items listed in this standard. For larger diameters up to 120" (DN 3000), please refer to our separate brochure entitled "Columns and Vessels". DN L min L max Lining wall thickness PTFE Weight fix/loose Economy Standard Heavy Duty Flange diam. S S S d4 pipe Lined Flange mm mm mm mm mm mm mm kg/m kg Order no RO * RO * RO * 1¼ RO * 1¼ RO * 1¼ RO * 1½ RO * 1½ RO * 1½ RO * RO * RO * RO * 2½ RO * 2½ RO * 2½ RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * RO * * Please indicate length with order 8

9 PTFE Lined Pipes The standardized diameters and lengths of POLYFLURON PTFE lined steel pipes are given in ASME B 16.5 standard. We can supply all items listed in this standard. For larger diameters up to 120" (DN 3000), please refer to our separate brochure entitled Columns and Vessels. DN L min L max Lining wall thickness PTFE Weight Economy Standard Heavy Duty Flange diam. S S S d4 pipe mm mm mm mm mm mm mm kg/m kg Order no. Lined Flange PTFE RO RO RO RO RO RO RO RO RO RO RO RO * Please indicate length with order 9

10 PTFE Lined Elbows Elbows are manufactured with angles of 90, 60, 45 or 30. Other angles are available on request. Please ask us for more information. 90 elbows are supplied with one fixed and one loose flange as standard. All 45 elbows come with fixed flanges. Alternatives are available on request. Products up to 10" diam. are manufactured in one part. Items of 12" diam. or above come in two parts. DN L PTFE PTFE Weight Order no S d PTFE Elbow Elbow mm mm mm mm mm approx. kg white 90 white * BG BG ¼ BG BG ½ BG BG BG BG ½ BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG * not included in ANSI B " 10

11 PTFE Lined Tees T-pieces up to 4" diam. are available with either of two different linings. The POLYFLURON PTFE lined variant is supplied with a high performance flange connection of well-proven design (see drawing A). As an alternative, PFA-lined tees are available as shown on drawing B. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Fixed flanges are supplied as standard. Loose flanges are, however, also available on request. DN L Weight Order Best.-Nr. no. PTFE PFA mm mm approx. kg approx. kg white PTFE white PFA TE ¼ TE TE ½ TE TE TE TE ½ TE TE TE TE TE TE TE TE TE TE TE TE TE TE TE Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7. PTFE lined T-pieces Drawing A PFA lined T-pieces Drawing B 11

12 PTFE Lined Reducing Tees All reducing tees are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to 4" diam.. Intermediate sizes and special dimensions are supplied on request. Dimensions meet ANSI B DN 1 DN 2 L 1 L 2 PTFE lining PFA Best.-Nr. lining Weight Order no. Gewicht Weight Order no. mm mm mm mm approx. kg approx. kg 1¼ RT RT ¼ RT RT ½ RT RT RT RT ½ RT RT ½ 1½ RT RT RT RT ½ RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT PTFE lined reducing T-piece PFA lined reducing T-piece

13 PTFE Lined Crosses All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to 4" diam.. Dimensions meet ANSI B DN L Weight Order number no. PTFE PFA white PTFE PTFE white PFA PFA mm mm approx. kg approx. kg KR ¼ KR KR ½ KR KR KR KR ½ KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7. PTFE lined cross 13

14 PTFE Lined Reducing Crosses All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. Dimensions meet ANSI B DN 1 DN 2 L 1 L 2 Weight Order no KR * nicht in DIN 2848 enthalten KR PTFE mm mm mm mm approx. kg PFA approx. kg white PTFE white PFA 1¼ KR KR ½ KR KR ½ KR KR KR KR ½ KR KR ½ 1½ KR KR KR KR ½ KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR KR Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

15 PTFE Lined Instrument Tees Instrument tees are used to connect manometers or thermometers, and also for sampling. Instrument tees up to 10" diam. are supplied with a PFA lining. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Products of 12" diam. or above are available in POLYFLURON PTFE lined steel (see table and drawings below). Dimensions meet ASME B " diameter 12" diameter DN1 DN2 L 1 L 2 Weight Order no. mm mm mm mm approx. kg white PFA ME ¼ ME ½ 1½ ME ½ ME ME ½ ME ME ½ ME ½ 1½ ME ½ ME ME ½ ME ME Large diameters are shown on the next page. 15

16 PTFE Lined Instrument Tees DN1 DN2 L 1 L 2 Weight Order no. mm mm mm mm approx. kg white PFA/PTFE ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ½ ME ME ME ME ME

17 PTFE Lined Reducers Reducers are used to reduce/ enlarge the pipe diameters in order to improve liquid flow. Eccentric reducers often allow better emptying of pipe systems. Dimensions meet ANSI B DN1 DN2 L Lining Weight Order Best.-Nr. no. mm mm mm mm approx. kg s Type K Type E 1 ¾ RK RE ½ RK RE * 4.5 1RK * 1RE * 2 1½ RK RE * 6.7 1RK RE ½ * 7.5 1RK * 1RE * RK RE ½ RK RE * RK * 1RE * 4 2½ RK RE * RK RE * 20 1RK * 1RE * RK RE Type K * 31 1RK * 1RE ** RK RE RK RE ** RK RE ** 62 1RK ** 1RE ** RK RE ** RK RE ** 70 1RK ** 1RE ** ** 91 1RK ** 1RE ** RK RE ** 98 1RK ** 1RE ** Type E ** 115 1RK ** 1RE ** RK RE ** 135 1RK ** 1RE ** ** 149 1RK ** 1RE ** RK RE ** 168 1RK ** 1RE ** ** 180 1RK ** 1RE ** RK RE Single-part paste-extruded PTFE lining * isostatic PTFE or PFA lining ** two-part paste-extruded PTFE lining 17

18 PTFE lined Reducing Flanges Reducing flanges are provided with holes as shown below (smaller diameter flanges are always threaded): Type A: With clearance holes for larger nominal diameters Type B: With threaded holes for both nominal diameters Type C: With threaded holes, holes on small diameter side are not straddled Connections to diameters of 1¼", 2½" and 5", as well as larger dimensions and diameter combinations not stated here, can also be supplied on request. Type A Type B Type C DN1 DN2 L PTFE Metal Weight Type Order Best.-Nr. no. s d4 1 d4 2 D k 1 n x d2 1 k 2 n x d2 2 mm mm mm mm mm mm mm mm mm mm mm approx. kg PTFE 1 ¾ x ½ UNC x ½ UNC 1.5 C 1RF ½ x ½ UNC x ½ UNC 1.9 C 1RF x 5/8 UNC x ½ UNC 2.9 B 1RF ½ x 5/8 UNC x ½ UNC 2.7 C 1RF x Ø x 5/8 UNC 5.5 A 1RF ½ x 5/8 UNC 98,6 4 x ½ UNC 5.3 B 1RF x 5/8 UNC x 5/8 UNC 5.2 C 1RF x Ø x ½ UNC 8 A 1RF ½ x Ø x ½ UNC 7.8 A 1RF x Ø x 5/8 UNC 7.6 A 1RF x 5/8 UNC x 5/8 UNC 6.6 B 1RF x Ø x ½ UNC 12 A 1RF ½ x Ø x ½ UNC 13 A 1RF x Ø x 5/8 UNC 13 A 1RF x Ø x 5/8 UNC 12 A 1RF x ¾ UNC x 5/8 UNC 11 B 1RF

19 PTFE lined Reducing Flanges DN1 DN2 L PTFE Metal Weight Type Order Best.-Nr. no. s d4 1 d4 2 D k 1 n x d2 1 k 2 n x d2 2 mm mm mm mm mm mm mm mm mm mm mm approx. kg PTFE x Ø x 5/8 UNC 19 A 1RF x Ø x 5/8 UNC 18 A 1RF x Ø x 5/8 UNC 17 A 1RF x ¾ UNC x ¾ UNC 15 B 1RF x Ø x 5/8 UNC 27 A 1RF x Ø x 5/8 UNC 26 A 1RF x Ø x 5/8 UNC 25 A 1RF x Ø x ¾ UNC 23 A 1RF x 7/8 UNC x ¾ UNC 20 B 1RF x Ø x 5/8 UNC 46 A 1RF x Ø x 5/8 UNC 45 A 1RF x Ø x 5/8 UNC 44 A 1RF x Ø x ¾ UNC 41 A 1RF x Ø x ¾ UNC 38 A 1RF x 7/8 UNC x 7/8 UNC 33 B 1RF x Ø x 5/8 UNC 54 A 1RF x Ø x ¾ UNC 51 A 1RF x Ø x ¾ UNC 48 A 1RF x Ø x 7/8 UNC 43 A 1RF x 1 UNC x 7/8 UNC 37 C 1RF x Ø x ¾ UNC 72 A 1RF x Ø x ¾ UNC 68 A 1RF x Ø x 7/8 UNC 63 A 1RF x Ø x 7/8 UNC 57 A 1RF x 1 UNC x 1 UNC 52 B 1RF x Ø x ¾ UNC 80 A 1RF x Ø x 7/8 UNC 74 A 1RF x Ø x 7/8 UNC 68 A 1RF x 11/8 8UN x 11/8 8UN x 1 UNC 64 B 1RF x 1 UNC 56 C 1RF x Ø x 7/8 UNC 93 A 1RF x Ø x 7/8 UNC 87 A 1RF x Ø x 1 UNC 83 A 1RF x 11/8 8UN x 1 UNC 75 B 1RF x Ø x 7/8 UNC 135 A 1RF x Ø x 1 UNC 128 A 1RF x Ø x 1 UNC 120 A 1RF x Ø x 11/8 8NC 110 A 1RF

20 PTFE and PTFE lined Spacers Spacers are used to compensate for deviations in the assembly of pipe systems. Depending on their size, they can be manufactured either from massive PTFE or PTFE lined steel. The different designs are named Type F, G and H. Their specific designs are shown in the illustrations below. Please refer to the table below and on the opposite page for dimensional details of the three spacer types. Nominal diameters of 1¼", 2½" and 5" are also available. Type F1 (massive PTFE) Type F2 Type G Type H DN 1 Length of PTFE Weight Order Best.-Nr. no. Type F 1 / 2 * Type G Type H s d4 d5 mm mm mm mm mm mm mm approx. kg PTFE PA PA PA PA ½ PA ½ PA ½ PA ½ PA PA PA PA PA PA PA PA PA PA * please state F 1 or F 2 20

21 PTFE and PTFE lined Spacers DN 1 Length of PTFE Weight Order Best.-Nr. no. Type F 1 / 2 * Type G Type H s d4 d5 mm mm mm mm mm mm mm approx. kg PTFE PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA * please state F 1 or F 2 21

22 PTFE Lined Blind Flanges The POLYFLURON PTFE lining is fixed to the steel surface to prevent it from separating during transport and assembly. Sealing surfaces meet ANSI B16.5. DN L PTFE Weight Order Best. Nr. no. s mm mm mm approx. kg PTFE ,9 1BF ¼ ,3 1BF ½ ,8 1BF ,3 1BF ½ ,2 1BF ,1 1BF ,7 1BF ,2 1BF BF BF BF BF BF BF BF BF BF

23 Quality Management and After Sales Service After Sales Services Anytime and Everywhere Quality Management Continuous quality assurance is an integral part of the SGL Group corporate philosophy. Our quality management system is certified in accordance with ISO 9001:2008. In order to guarantee consis tently high quality to our customers, we work according to a key performance indicator orientated quality management system. Depending on specifications we are able to meet specific requirements like the Pressure Equipment Directive 97/23/EC Annex III, Module H/H1, AD 2000 Merkblatt N2 as well as ASME U Stamp, Section VIII, Part UIG. We take care of our products during the entire operational lifetime. We aim to provide the best customer service anytime and everywhere. E Maintenance genuine spare parts supply, failure analysis, repair, field service E Fast emergency support E Start-up assistance E Consulting for continuous improvement Our service specialists as well as our service centers work in a global network to support you best. 23

24 Process Technology Our Products System Solutions E Syntheses E Distillation and concentration E Purification E Dilution E Absorption E Desorption E Thermal destruction and recycling E Reactors and converters E Heat storage E... Equipment Solutions E Graphite and SiC heat exchangers shell & tube, block and plate type E Columns and internals E Vessels E Quenchers E Pumps E Rupture discs E PTFE piping and bellows E PTFE hoses E... After Sales Services E Maintenance E Emergency support E Start-up assistance E Consulting E... 24

25 Regional Sales & Service Center Central and East Europe SGL CARBON GmbH Werner-von-Siemens-Straße Meitingen/Germany Phone Fax South Europe, Middle East, Africa SGL CARBON Technic S.A.S. 18, Avenue Marcel Cachin Saint Martin d Heres/France Phone Fax christianriedinger.ptint@fr.sglcarbon.de Asia, Oceania SGL CARBON Far East Ltd. Shanghai 1208, Shanghai Oriental Plaza 31 Wujiang Road/China Phone Fax lancesmith.ptint@sglcarbon.com.cn India SGL CARBON India Pvt. Ltd. Plot No. E-100, MIDC Ranjangaon Village: Karegaon, Taluka: Shirur Dist. Pune /India Phone mkbanerjee.ptint@sglcarbon.in Americas SGL CARBON Technic, LLC Drake Road Strongsville, Ohio/USA Phone Fax michaelcoscia.ptint@sglcarbon.com registered trademark of SGL Group companies /0 1NÄ Printed in Germany The data contained herein represent the current state of our product knowledge and are intended to provide general information on our products and their application spectra. In view of the variety and large number of application possibilities, these data should be regarded merely as general information that gives no guarantee of any specific properties and/or suitability of those products for any particular application. Consequently, when ordering a product, please contact us for specific information on the properties required for the application concerned. On request, our technical service will supply a profile of characteristics for your specific application requirements without delay. Process Technology SGL CARBON GmbH Söhnleinstraße Wiesbaden/Germany