Operating Manual POWER PLANT CONTROLLER

Transcription

1 Operating Manual POWER PLANT CONTROLLER PPC-BE-P7-en Version 1.3 ENGLISH

2 Legal Provisions SMA Solar Technology AG Legal Provisions The information contained in this document is the property of SMA Solar Technology AG. Publishing its content, either partially or in full, requires the written permission of SMA Solar Technology AG. Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission. SMA Warranty You can download the current warranty conditions from the Internet at Trademarks All trademarks are recognized, even if not explicitly identified as such. A lack of identification does not mean that a product or symbol is not trademarked. The BLUETOOTH word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of these marks by SMA Solar Technology AG is under license. Modbus is a registered trademark of Schneider Electric and is licensed by the Modbus Organization, Inc. QR Code is a registered trademark of DENSO WAVE INCORPORATED. Phillips and Pozidriv are registered trademarks of Phillips Screw Company. Torx is a registered trademark of Acument Global Technologies, Inc. SMA Solar Technology AG Sonnenallee Niestetal Germany Tel Fax info@sma.de 2004 to 2015 SMA Solar Technology AG. All rights reserved. 2 PPC-BE-P7-en-13 Operating Manual

3 SMA Solar Technology AG Table of Contents Table of Contents 1 Information on this Document Safety Intended Use Safety Information Product Overview System Overview Design of the Product Operating and Display Elements of the Control Unit User Interface of the Power Plant Controller Design of the User Interface "My System" "PPC" Scope of Delivery Mounting Requirements for Mounting Mounting the Power Plant Controller Installation Overview of the Connection Area Connecting the Supply Voltage Connecting Digital Inputs and Outputs Connecting Analog Inputs and Outputs Connecting Network Cables and Optical Fibers Operation Safety during Operation Adjusting Network Settings on the Computer Installing the Droid Sans Font on the Computer Changing the Password Changing Language and Time Settings Adjusting the Device Settings Adjusting IP Addresses of the Power Plant Controller Adjusting the Configuration of the Sunny Centrals Adjusting the Configuration of the Cluster Controllers and Inverter Managers Adjusting the Configuration of the Network Analyzers Adjusting the Configuration of the Power Plant Controller Slaves Adjusting the Settings of the Modbus Server Transmitting Output Values to Devices of the PV System Selecting the Signal Source and Adjusting the Scaling of Measured Values Local Specification of Setpoints Saving and Restoring Settings of the Power Plant Controller Calling Up the System Overview Calling Up the Overview of the Entire System Retrieving the Status and Current Data of All Devices in the System Operating Manual PPC-BE-P7-en-13 3

4 Table of Contents SMA Solar Technology AG 8 Troubleshooting Calling up Information on Software Version and Service-Relevant Information Calling-Up and Acknowledging Error, Warning and Event Messages Errors and Warnings Corrective Measures in the Event of Disturbance Maintenance Maintenance and Replacement Intervals Checking the Mounting Location Switching the Power Plant Controller On and Off Checking the Enclosure and Enclosure Interior Replacing the SD Memory Card of the Power Plant Controller Decommissioning Disassembling the Power Plant Controller Disposing of the Power Plant Controller Periodic Actions Cable Entry Inserting the Cable into the Cable Feed-Through Plate Inserting the Cable in the Cable Gland Clamp Connections Connecting Insulated Conductors to Spring-Cage Terminals Connecting the Shield Contact of the Cable Using a Shield Clamping Saddle Installing Network Cables to the RJ45 Keystone Pin Connector Settings on the User Interface Logging Into the User Interface Logging In at the Touch Display Logging In on the Computer Logging Out of the User Interface Technical Data Appendix Structure of the System Network Principle of the Communication Network Scaling of the Analog Measuring Channels Output Value Specification Under Fault Conditions Directive for Secure Passwords Type Label Contact PPC-BE-P7-en-13 Operating Manual

5 SMA Solar Technology AG 1 Information on this Document 1 Information on this Document Validity This document is valid for the following device types from production version P7 and software version R.: Power Plant Controller (PPC-10) The production version is indicated on the type label. You can read off the software version via the user interface. Target Group The activities described in this document must only be performed by qualified persons. Qualified persons must have the following skills: Knowledge of how to deal with the dangers and risks associated with installing and using electrical devices Training in the installation and configuration of IT systems Knowledge of all applicable standards and directives Knowledge of operation and control of PV power plants on medium-voltage grids and high-voltage grids Knowledge of and compliance with this document and all safety information Additional Information Links to additional information can be found at Document title Interface for Modbus Communication SUNNY WEBBOX / SC-COM Modbus Interface Document type Technical Description Symbols Symbol Explanation Indicates a hazardous situation which, if not avoided, will result in death or serious injury Indicates a hazardous situation which, if not avoided, can result in death or serious injury Indicates a hazardous situation which, if not avoided, can result in minor or moderate injury Indicates a situation which, if not avoided, can result in property damage Information that is important for a specific topic or goal, but is not safety-relevant Indicates a requirement for meeting a specific goal Desired result A problem that might occur Operating Manual PPC-BE-P7-en-13 5

6 1 Information on this Document SMA Solar Technology AG Typographies Typography Use Example bold Display messages Elements on a user interface Parameters Terminals Slots Elements to be selected or entered Select the parameter ExlTrfErrEna and set to Off. Select the tab Parameters. > Connects several elements to be selected Select PV system > Detection. [Button/Key] Button or key to be selected or pressed Select [Start detection]. Nomenclature Complete designation SMA Power Plant Controller SMA Cluster Controller Sunny Central CP XT Designation in this document Power Plant Controller Cluster Controller Sunny Central The Sunny Centrals and Cluster Controllers connected to the Power Plant Controller are referred to as devices. Abbreviations Abbreviation Designation Explanation AC Alternating Current DC Direct Current ESD Electrostatic Discharge IP Internet Protocol LAN Local Area Network LED Light-Emitting Diode PE Protective Earth Protective conductor PV Photovoltaics SC Subscriber Connector Plug for connection via optical fiber 6 PPC-BE-P7-en-13 Operating Manual

7 SMA Solar Technology AG 2 Safety 2 Safety This section contains safety information that must be observed at all times when working on or with the product. To prevent personal injury or property damage and to ensure long-term operation of the product, read this section carefully and observe all safety information at all times. 2.1 Intended Use The Power Plant Controller is a device for the automatic control of large-scale PV power plants and the implementation of active power and reactive power setpoints in large-scale PV power plants according to grid operator specifications. The Power Plant Controller is suitable for indoor use. The Power Plant Controller without touch display is also suitable for outdoor use. The Power Plant Controller is designed for industrial use. The Power Plant Controller must only be used with supported devices: Sunny Central Communication Controller (SC-COM) from firmware version 1.01 Sunny Central 2200 / Sunny Central 2500 from firmware version 1.0 SMA Cluster Controller from firmware version 1.0 Sunny Tripower 60 with Inverter Manager from firmware version 1.45 Transducer and network analyzer* : Manufacturer Model Ardetem TRM4 Janitza UMG 604 / UMG 605 Schneider Electric ION 7550 / ION 7650 / ION 8600 Schweitzer Engineering Laboratories SEL-735 When using the network analyzer Janitza UMG 604 / UMG 605, do not operate it in the same grid segment as the inverters connected to the Power Plant Controller, since mutual interference may occur. Only perform work on the Power Plant Controller using the appropriate tools and in compliance with the ESD protection regulations. For safety reasons, it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA Solar Technology AG for this product. Unauthorized changes or modifications will void any warranty claims. Any use of the product other than that described in the Intended Use section does not qualify as appropriate. The type labels must be permanently attached to the product. Only use the Power Plant Controller in accordance with the information provided in the enclosed documentation. Any other use can result in personal injury or property damage. The enclosed documentation is an integral part of this product. Read and observe the documentation. Keep the documentation in a convenient place for future reference. * More transducers and network analyzers are available on request. Operating Manual PPC-BE-P7-en-13 7

8 2 Safety SMA Solar Technology AG 2.2 Safety Information Electric shock due to live voltage Danger of electric shock if work is executed incorrectly or under fault conditions. This results in death or serious injury. Wear personal protective equipment. Disconnect the supply voltage before performing any work on the Power Plant Controller. Observe the five safety rules when disconnecting the supply voltage: Disconnect from voltage sources Ensure that the device cannot be reconnected. Ensure that no voltage is present Ground and short-circuit the device Cover and isolate any adjacent live components Wait one minute for the capacitors of the redundant electricity supply to discharge. Electric shock due to damaged Power Plant Controller Operating a damaged Power Plant Controller can lead to hazardous situations that result in death or serious injuries due to electric shock. Only operate the Power Plant Controller when it is in perfect working order and safe to operate. Check the Power Plant Controller regularly for visible damage. Make sure that all external safety equipment is freely accessible at all times. Make sure that all safety equipment is in good working order. Danger to life due to blocked escape routes In hazardous situations, blocked escape routes can lead to death or serious injury. An escape route of at least 500 mm width must be available at all times. Make sure the minimum passage width of the escape route meets local standards. Observe the minimum clearances when installing the Power Plant Controller. Do not place any objects in the escape route area. Remove all tripping hazards from escape routes. Damage to the Power Plant Controller due to moisture penetration Dust intrusion or moisture penetration can damage the Power Plant Controller or impair its functionality. Do not open the Power Plant Controller when humidity exceeds 95%. Only perform maintenance work on the Power Plant Controller when the environment is dry and free of dust. Damage to the Power Plant Controller due to overvoltage When overvoltage occurs, the Power Plant Controller can be damaged. Provide the Power Plant Controller with an external overvoltage protection. 8 PPC-BE-P7-en-13 Operating Manual

9 SMA Solar Technology AG 2 Safety Damage to the Power Plant Controller due to unauthorized access If the Power Plant Controller is left unlocked, it will be freely accessible to unauthorized persons. Lock the Power Plant Controller after commissioning. Remove the key from the door lock. Store the keys in a safe place. Secure the user interface using a secure password. Secure your Internet connection from cyber attacks by appropriate safety measures. Operating Manual PPC-BE-P7-en-13 9

10 3 Product Overview SMA Solar Technology AG 3 Product Overview 3.1 System Overview The Power Plant Controller assumes the park management function in large PV systems. The PV system can combine both central inverters and decentralized string inverters, which are monitored and controlled by Cluster Controllers. Figure 1: Principle of signal transfer in a PV system with Power Plant Controller In the Power Plant Controller, the setpoints for grid management services are received and compared with the values measured at the point of interconnection. Based on this comparison, the Power Plant Controller calculates the required output values and transmits these values to the central inverters and the Cluster Controllers or the Inverter Manager. The Power Plant Controller can receive setpoints digitally, analog, and via Modbus protocol. The setpoints are transmitted by the grid operator or by a higher-level SCADA system via Modbus protocol. The measured values that the Power Plant Controller receives are measured at the point of interconnection, processed by a network analyzer, and transmitted to the Power Plant Controller as analog values or via Modbus protocol. Transmission of the output values from the Power Plant Controller to central inverters, Cluster Controllers and the Inverter Manager takes place via Modbus protocol. 10 PPC-BE-P7-en-13 Operating Manual

11 SMA Solar Technology AG 3 Product Overview 3.2 Design of the Product Figure 2: Exterior and interior views of the Power Plant Controller Position A B C Designation Touch display* Control unit Connection area *optional 3.3 Operating and Display Elements of the Control Unit Figure 3: Operating and display elements of the control unit Position A B C Designation LEDs Device display Keypad The network settings of the three LAN interfaces of the Power Plant Controller can be displayed using the info button. Operating Manual PPC-BE-P7-en-13 11

12 3 Product Overview SMA Solar Technology AG LEDs LED Designation Explanation Power LED Glowing red: The Power Plant Controller is starting. Glowing green: The start process has been completed. The Power Plant Controller is working normally. Status LED The status LED is only relevant if the start process has been completed and the Power LED is glowing green. Glowing red: The Power Plant Controller shows a disturbance. Glowing yellow: The Power Plant Controller shows a warning. Glowing green: The Power Plant Controller is working normally. Data carrier status LED This LED is for service purposes. 3.4 User Interface of the Power Plant Controller Design of the User Interface Figure 4: Design of the user interface (example) Position A Explanation First-level navigation line 12 PPC-BE-P7-en-13 Operating Manual

13 SMA Solar Technology AG 3 Product Overview Position Explanation B Second-level navigation line (see Section ""PPC"", page 14) This navigation line only appears if PPC has been selected in the first-level navigation line. C Left menu bar The design of the menu bar depends on the selection in the second-level navigation line. D Input area If an entry is not plausible, it will not be accepted or the field will turn red. E Display of the current measured values The display can be shown or hidden by clicking on the header. F Status bar First-Level Navigation Line Figure 5: Design of the first-level navigation line (example) Position A B C Explanation Provides an overview of instantaneous values for the entire PV system Opens the second-level navigation line which is used to make settings for the Power Plant Controller and the connected devices Logs the user or installer out of the user interface The Power Plant Controller is only protected from unauthorized access after logout. Status bar Figure 6: Design of the status bar (example) Position A B C D E Explanation Current software version Opens the dialog to change the passwords This icon only appears if the password is not in line with the security guidelines. Indicates which parameters of the Power Plant Controller are used for control: Local: The Power Plant Controller is using the parameters set on the user interface. Remote: The Power Plant Controller uses the values received through communication. Information on the status of the logged-in user Information on the current system time of the Power Plant Controller "My System" Once you have logged in to the user interface of the Power Plant Controller, the system overview opens. The designation "My system" is used as a placeholder for the name that you give to your system. Here you can find information on the name and total power of the PV system as well as the instantaneous values for grid voltage, power frequency, active power and reactive power measured at the selected network analyzer. Operating Manual PPC-BE-P7-en-13 13

14 3 Product Overview SMA Solar Technology AG For each instantaneous value, the field Active values indicates whether the default value or the redundant value is used "PPC" Menu field Overview Instantaneous values Settings Grid management services Events Backup and restore Explanation Displays the number of all installed Sunny Centrals and Cluster Controllers in the entire PV system, as well as the number of connected and inaccessible devices Provides an overview of instantaneous values of the Sunny Centrals, Cluster Controllers and network analyzers In this area, the following settings can be displayed and adjusted: Type label: provides unchanging, service-relevant information which is required if faults have occurred Device: User interface language and Power Plant Controller time settings Access control: Passwords of the user groups System communication: IP addresses of Power Plant Controllers, Sunny Centrals, Cluster Controllers and Inverter Managers as well as activating and deactivating the communication Modbus server: Configuration of the Modbus server (installer mode only) In this area, the following settings can be adjusted: Device table inverters: IP addresses of the Sunny Centrals and configuration of the communication between the Sunny Centrals and the Power Plant Controller (installer mode only) Device table Modbus gateways: IP addresses of the Cluster Controller and Inverter Manager as well as configuration of the communication between these devices and the Power Plant Controller (installer mode only) Device table PPC Slave: IP addresses of the Power Plant Controller slaves and the type of slave operation as well as grouping of the slaves Device table Power analyzers: Configuration of the network analyzers and entry of the corresponding IP address (installer mode only) Setpoint: Change of setpoint mode from Remote (Modbus protocol or analog values) to Local (fixed setpoint) and entry of the fixed setpoints for active power and reactive power with local setpoint transmission (installer mode only) Input signals: Selection and scaling of the signals sent from the point of interconnection to the Power Plant Controller Displays all the errors and warnings that have occurred The errors and warnings are acknowledged here. Enables the current configuration of the Power Plant Controller to be saved or updated via SD memory card 14 PPC-BE-P7-en-13 Operating Manual

15 SMA Solar Technology AG 4 Scope of Delivery 4 Scope of Delivery Check the scope of delivery for completeness and any externally visible damage. Contact your distributor if the scope of delivery is incomplete or damaged. Figure 7: Components included in the scope of delivery Position Quantity Designation A 1 Power Plant Controller B 1 Wall mounting bracket C 2 Screw D 1 each Operating manual, circuit diagram E 4/8 Keystone jack* F 2 Patch cable* *optional Operating Manual PPC-BE-P7-en-13 15

16 5 Mounting SMA Solar Technology AG 5 Mounting 5.1 Requirements for Mounting Requirements for the Mounting Location Danger to life due to fire or explosion if mounted at an unsuitable location Mounting the Power Plant Controller in areas with a high fire hazard can result in fire. This can result in death or serious injury. Do not mount the Power Plant Controller on flammable construction materials. Do not mount the Power Plant Controller in areas containing highly flammable materials. Do not mount the Power Plant Controller in potentially explosive atmospheres. The mounting location must not be in a living or office area. The mounting location must not block any escape routes. The mounting location must be freely and safely accessible at all times without the necessity for any auxiliary equipment (such as scaffolding or lifting platforms). Non-fulfillment of these criteria may restrict servicing. The mounting location and the mounting foundation must be suitable for the weight and dimensions of the Power Plant Controller (see Section 12 "Technical Data", page 55). The ambient conditions at the mounting location must be suitable for the operation of the Power Plant Controller (see Section 12 "Technical Data", page 55). The mounting location should not be exposed to direct solar irradiation. The Power Plant Controller with touch display must be mounted indoors. The Power Plant Controller must be mounted on a solid support surface. 16 PPC-BE-P7-en-13 Operating Manual

17 SMA Solar Technology AG 5 Mounting Dimensions for Mounting Figure 8: Dimensions of the Power Plant Controller Operating Manual PPC-BE-P7-en-13 17

18 5 Mounting SMA Solar Technology AG Minimum Clearances Observing the minimum clearances allows you to easily mount, open and close the Power Plant Controller. The opening angle of the door is 180. Minimum clearances must be observed. Figure 9: Minimum clearances Permitted and prohibited mounting positions: Only mount the Power Plant Controller in a permitted position. The Power Plant Controller should be mounted at eye level. This will make it easier to adjust settings on the display. The Power Plant Controller should be closed for mounting. This will prevent dust from penetrating the enclosure. Figure 10: Permitted and prohibited mounting positions 18 PPC-BE-P7-en-13 Operating Manual

19 SMA Solar Technology AG 5 Mounting 5.2 Mounting the Power Plant Controller Danger of crushing from falling Power Plant Controller if mounted incorrectly The Power Plant Controller is very heavy. If inappropriately transported or mounted, the Power Plant Controller can fall down. This can result in crushing. Two people are needed to transport and mount the Power Plant Controller. Use mounting material suitable for the support surface when mounting the Power Plant Controller. Additionally required mounting material (not included in the scope of delivery): At least four screws suitable for the support surface and the weight of the Power Plant Controller At least four washers If required, at least four screw anchors suitable for the support surface 1. Align the wall mounting bracket horizontally on the wall and use it to mark the position of the drill holes. Use at least three holes in the wall mounting bracket. 2. Drill holes at the marked positions. 3. Insert screw anchors, if necessary. 4. Attach the wall mounting bracket using appropriate screws and washers. 5. Hook the Power Plant Controller into the wall mounting bracket. 6. Make sure that the Power Plant Controller is correctly positioned on the wall mounting bracket and can be secured with two screws in the inside. 7. Mark the drill hole on the bottom side of the Power Plant Controller. 8. Lift the Power Plant Controller vertically out of the wall mounting bracket and place it on a suitable support surface. 9. Drill the hole at the marked position. 10. If necessary, insert the screw anchor. 11. Hook the Power Plant Controller into the wall mounting bracket. 12. Attach the Power Plant Controller to the wall using suitable screws and washers. Operating Manual PPC-BE-P7-en-13 19

20 5 Mounting SMA Solar Technology AG 13. Open the door of the Power Plant Controller. 14. Secure the Power Plant Controller to the inside of the wall mounting bracket using the two screws provided. Only fasten the screws hand-tight (torque: 6 Nm). 15. Make sure that the Power Plant Controller is securely attached. 20 PPC-BE-P7-en-13 Operating Manual

21 SMA Solar Technology AG 6 Installation 6 Installation 6.1 Overview of the Connection Area Bottom View of the Power Plant Controller Figure 11: Bottom view of the Power Plant Controller Position A B Designation Cable glands for the connection of the pre-assembled cables Cable entry plates for the connection of the cables that are not pre-assembled Terminals in the Power Plant Controller Figure 12: Terminals in the Power Plant Controller Position Designation Explanation A -A3 / -A4 / -A5 Network (copper) Operating Manual PPC-BE-P7-en-13 21

22 6 Installation SMA Solar Technology AG Position Designation Explanation B -A5 Network (optical fiber) C -X703 Analog outputs D -X702 Analog inputs E -X701 Digital outputs F -X700 Digital inputs G -X300 Voltage supply 6.2 Connecting the Supply Voltage The Power Plant Controller is equipped with a redundant voltage supply to ensure maximum system availability, e.g. in case of a failure of a line conductor or a DC voltage source. Danger to life due to electric shock Omitted disconnection device or incorrect working practices can cause electric shock. This results in death or serious injury. Prior to installation work, install a disconnection device close to the Power Plant Controller. The disconnection device must meet the requirements of local standards and directives. All-pole disconnection is recommended. Prior to cable connection, disconnect the supply voltage via the disconnection device. Observe the five safety rules when disconnecting the supply voltage: Disconnect from voltage sources Ensure that the device cannot be reconnected. Ensure that no voltage is present Ground and short-circuit the device Cover and isolate any adjacent live components Connect the cables in the Power Plant Controller in accordance with the supplied circuit diagram and observe the terminal assignment. Cable requirements: Conductor cross-section if a bootlace ferrule is used: 0.25 mm 2 to 2.5 mm 2 Conductor cross-section if no bootlace ferrule is used: 0.25 mm 2 to 4 mm 2 Requirements: The fuse protection of the supply voltage must comply with the country-specific requirements. No supply voltage must be present. Provide for external strain relief. 1. Insert the supply voltage cable into the Power Plant Controller (see Section 11.1, page 49). 2. Dismantle the supply voltage cable. 3. Strip 10 mm to 12 mm off the conductor insulation. 4. If you are using bootlace ferrules, crimp them. 22 PPC-BE-P7-en-13 Operating Manual

23 SMA Solar Technology AG 6 Installation 5. When connecting the AC supply voltage, perform the following steps: Connect the insulated conductors to the connecting terminal plate -X300 in accordance with the circuit diagram (see Section , page 51). Observe the correct terminal assignment and ensure that the insulation is not trapped. Signal Terminal L1 Terminal 1 L2 Terminal 2 N Terminal 3 Grounding Terminal 4 conductor If you choose a single-phase voltage supply, you need to bridge the terminals 1 and When connecting the DC supply voltage, perform the following steps: Connect the insulated conductors to the connecting terminal plate -X300 in accordance with the circuit diagram (see Section , page 51). Observe the correct terminal assignment and ensure that the insulation is not trapped. Signal Terminal L+ Terminal 1 L+ Terminal 2 L Terminal 3 Grounding Terminal 4 conductor If you choose a single-phase voltage supply, you need to bridge the terminals 1 and Ensure that the cable is securely in place. 6.3 Connecting Digital Inputs and Outputs Cable requirements: Conductor cross-section if a bootlace ferrule is used: 0.14 mm 2 to 1.0 mm 2 Conductor cross-section if no bootlace ferrule is used: 0.14 mm 2 to 1.5 mm 2 Requirement: Provide for external strain relief. 1. Strip 8 mm off the cable insulation. 2. If you are using bootlace ferrules, crimp them. 3. Connect the cables to the connecting terminal plates -X700 and -X701 in accordance with the circuit diagram (see Section , page 51). Observe the correct terminal assignment and ensure that the insulation is not trapped. 4. Ensure that the cables are securely in place. Operating Manual PPC-BE-P7-en-13 23

24 6 Installation SMA Solar Technology AG 6.4 Connecting Analog Inputs and Outputs Cable requirements: Conductor cross-section if a bootlace ferrule is used: 0.14 mm 2 to 1.0 mm 2 Conductor cross-section if no bootlace ferrule is used: 0.14 mm 2 to 1.5 mm 2 Requirement: Provide for external strain relief. 1. Dismantle the cables. 2. Connect the shield contact of the cable (see Section , page 52). 3. Strip 8 mm off the cable insulation. 4. If you are using bootlace ferrules, crimp them. 5. Connect the cables to the connecting terminal plates -X702 and -X703 in accordance with the circuit diagram (see Section , page 51). Observe the correct terminal assignment and ensure that the insulation is not trapped. 6. Ensure that the cables are securely in place. 6.5 Connecting Network Cables and Optical Fibers Cable requirements: Network cable: at least CAT5E Optical fiber with multi-mode switch: class OM2 50/125 μm Optical fiber with single-mode network switch: class OM2 9/125 μm To connect the network cables and the optical fibers to the patch panel, carry out the following steps in the given sequence. The exact procedure is described in the following sections. 1. Disassemble the modules of the patch panel. 2. Install the optical fibers. 3. Install the network cables. 4. Mount the modules of the patch panel. Disassembling the Modules of the Patch Panel 1. Remove the patch cables. 2. Loosen two screws at the front of each module. 3. Pull out the modules from the front of the patch panel enclosure 24 PPC-BE-P7-en-13 Operating Manual

25 SMA Solar Technology AG 6 Installation Installing the Optical Fibers Damage to eyes due to visible and invisible laser radiation The Power Plant Controller contains laser components. The laser beam is emitted at the end of the optical fiber. Looking directly into the laser beam can cause eye damage. Do not look into the laser beam. Do not look at the laser beam using optical instruments. Do not point the laser beam at persons. Damage to optical fibers due to too tight bend radii Excessive bending or kinking of optical fibers will damage the fibers. Observe the minimum permissible bend radii of the optical fibers. Additionally required mounting material (not included in the scope of delivery): Optical fiber pigtails with subscriber connectors or Subscriber connectors Requirement: The optical fibers must be inserted in the Power Plant Controller (see Section 11.1, page 49). 1. Loosen the cable gland of the module. 2. Insert the optical fibers through the cable gland into the module. 3. Strip sufficient insulation off the optical fibers. 4. Install the optical fibers: If optical fiber pigtails are used, splice the optical fibers with the optical fiber pigtails and fasten the splice points in the splice holders. If subscriber connectors are used, install the subscriber connectors on the optical fibers. Push the plug down until it locks in the adapters. 5. Position the fiber in the fiber holder. Observe the bend radii of the optical fibers. 6. Tighten the cable gland. Installing the Network Cables Requirement: The network cables must be inserted in the Power Plant Controller (see Section 11.1, page 49). 1. Take the RJ45 Keystone pin connectors out of the accessory kit. 2. Connect the network cables to the RJ45 Keystone pin connectors (see Section , page 52). 3. Push the RJ45 Keystone pin connectors down until they lock in the cutouts of the module. 4. Secure the network cables to the metal bracket with the Velcro strip provided. Operating Manual PPC-BE-P7-en-13 25

26 6 Installation SMA Solar Technology AG Mounting the Modules of the Patch Panel 1. Insert the module with the installed cables in the enclosure of the patch panel. 2. Attach the modules to the front side using two screws each. 3. Connect the patch cables. Observe the send and receive direction of the optical fibers. 26 PPC-BE-P7-en-13 Operating Manual

27 SMA Solar Technology AG 7 Operation 7 Operation 7.1 Safety during Operation 7.2 Adjusting Network Settings on the Computer In order to access the Power Plant Controller user interface, the network settings of the computer must tally with those of the Power Plant Controller. If the network address of the computer is not located in the same address range as the network address of the Power Plant Controller, you will first need to adjust the network settings of the computer. 1. Write down the current IP address of the computer. 2. Adjust the IP address of the computer to the address range of the Power Plant Controller. 7.3 Installing the Droid Sans Font on the Computer You can access the user interface via the display of the Power Plant Controller or with a computer via the system network. If you wish to access the user interface via the system network, you will need to have the license-free font Droid Sans installed on the computer to ensure error-free display. In Windows XP, check under Windows Start > Control Panel > Fonts whether the font Droid Sans is already installed. If this font is installed, no further steps are necessary. If the font Droid Sans is not yet installed, download it from the Internet and install. or Operation failure of the PV system due to incorrectly set parameters If the parameter settings for grid management services are incorrect, the PV system may not be able to meet the requirements of grid management services. This may lead to yield losses and disconnection of the inverters by the grid operator. When setting the modes of grid management services, ensure that the control procedures agreed with the grid operator are parameterized. If the PV system is operated with a Power Plant Controller, ensure that the procedure WCtlCom for active power limitation and the procedure VArCtlCom for reactive power control are selected in the Sunny Central. In Windows 7 check under Control Panel > Appearance and Personalization > Fonts whether the font Droid Sans is already installed. If this font is installed, no further steps are necessary. If the font Droid Sans is not yet installed, download it from the Internet and install. 7.4 Changing the Password After initial login on the user interface of the Power Plant Controller, you should change the password of the Power Plant Controller to protect your system. As long as the password is still rated insecure by the system, the request Please change your password! will continue to be displayed in the bottom line of the user interface. If you are logged in as user, you can change the user password. If you are logged in as installer, you can change the user password and the installer password. Be sure to create a password that conforms to the guidelines for secure passwords (see Section 13.5, page 59). Operating Manual PPC-BE-P7-en-13 27

28 7 Operation SMA Solar Technology AG 1. Log into the user interface (see Section , page 54). 2. Go to PPC > Settings > Access control. 3. To change the user password: Enter the new password in the field Set user password. Repeat the new password in the field Confirm password. 4. To change the installer password: Enter the new password in the field Set installer password. Repeat the new password in the field Confirm password. 5. Select [Save]. The [Next] button and the message You have changed the password appear. 6. Select [Next]. This completes the password changing procedure. 7.5 Changing Language and Time Settings You can change the language of the user interface and the time settings. For the time setting, you can choose between entering the date and time manually or having the time settings entered from an external source. 1. Log into the user interface (see Section , page 54). 2. Go to PPC > Settings > Device. 3. To change the language of the user interface, select the desired language in the field Language. 4. To set up time input from a time server, proceed as follows: In the drop-down list Time server activated, select Yes. Enter the IP address in the field IP address. To save the settings, click the [Ok] button in the field Save settings. To adjust the time zone, select the correct time difference to UTC in the drop-down list Time zone. 5. To set the time manually, make the appropriate settings in the fields Date and Time of day. 6. To complete the time setting, click the [Ok] button in the field Save date and time. 7.6 Adjusting the Device Settings Adjusting IP Addresses of the Power Plant Controller If the system network is changed after commissioning the Power Plant Controller, it may be necessary to adjust the IP addresses of the Power Plant Controller. For the assignment of system devices within the networks, be sure to comply with the recommended setup of the system network (see Section 13.1, page 57). 1. Log into the user interface (see Section , page 54). 2. Go to PPC > Settings > System communication > PPC. 3. To adjust the IP address of the Power Plant Controller, configure the settings at the relevant inputs. 4. To save the Power Plant Controller network settings, click the button [Ok]. After saving the network settings, you will be automatically logged off from the Power Plant Controller. 28 PPC-BE-P7-en-13 Operating Manual

29 SMA Solar Technology AG 7 Operation Adjusting the Configuration of the Sunny Centrals After commissioning the Power Plant Controller, you can still change the IP address of individual Sunny Centrals, assign a unique name to Sunny Centrals or disable the setpoint specified by the Power Plant Controller for individual Sunny Centrals. Figure 13: User interface: Device table inverters (example) 1. Log into the user interface as an installer (see Section , page 54). 2. Go to PPC > Grid system services > Device table inverters. 3. Adjust the desired settings for the Sunny Centrals as follows: enter a unique name for the inverter in the field Device name deactivate the setpoint specified by the Power Plant Controller in the Active column (adjust setting to FALSE) or activate (adjust setting to TRUE) change the IP address, port and UID of the inverter in the field Read profile, change the profile of the Modbus protocol with which the measured values are transmitted by the Sunny Central. Profile Explanation 0 The standard SMA Modbus protocol is used. 1 The Power Plant Controller Modbus profile is used. This option is applicable for future use. Operating Manual PPC-BE-P7-en-13 29

30 7 Operation SMA Solar Technology AG adjust the accuracy with which the output values are sent to the devices of the PV system in the field Write profile: Profile Explanation 0 The output values are transmitted with an accuracy of 1%. 1 The output values are transmitted with an accuracy of 0.01%. enter the control group in which the Sunny Central is connected to the respective MV transformer. Depending on the MV transformer, one or two Sunny Centrals can be connected in each control group. Generally, the Sunny Central devices or the control groups, respectively, can be numbered consecutively. Adjust the nominal power of the Sunny Central in [kw] in the field Pac Nom. Make the desired settings in the remaining columns: Column MB Time Server Q at Night Qac Nom first Q limit second Q limit Setting Activation (TRUE) / deactivation (FALSE) of the specification of time through an external Modbus time server Activation (TRUE) / deactivation (FALSE) of the "Q at Night" function in the inverters if this function is available Input of the nominal reactive power for the particular inverter The first threshold of the reactive power for the particular inverter. If this lower reactive power limit is reached during operation, the inverter no longer receives higher output values initially. The effectiveness of this threshold is, however, canceled if the inverter would be able mathematically to supply reactive powers above the second threshold. The second threshold of the reactive power for the particular inverter. If the first Q limit and the second Q limit were selected identically (default setting), this function is deactivated Adjusting the Configuration of the Cluster Controllers and Inverter Managers After commissioning the Power Plant Controller, you can still change the IP address of individual Cluster Controllers and Inverter Managers, assign theses devices unique names or disable the setpoint specified by the Power Plant Controller for individual devices. 1. Log into the user interface as an installer (see Section , page 54). 2. Go to PPC > Grid system services > Device table Modbus gateways. 3. Adjust the desired settings for each device: enter a unique name for the Cluster Controller or the Inverter Manager in the field Device name deactivate the setpoint specified by the Power Plant Controller in the Active column (adjust setting to FALSE) or activate (adjust setting to TRUE) change the IP address, port and UID of the Cluster Controller enter a device type matching the respective device in the Model field: Model Designation 1 Cluster Controller 2 Inverter Manager adjust the nominal power of the inverters assigned to the Cluster Controller in [kw] in the field Pac Nom 30 PPC-BE-P7-en-13 Operating Manual

31 SMA Solar Technology AG 7 Operation Make the desired settings in the remaining columns: Column MB Time Server Q at Night Qac Nom first Q limit second Q limit Setting Activation (TRUE) / deactivation (FALSE) of the specification of time through an external Modbus time server Activation (TRUE) / deactivation (FALSE) of the "Q at Night: function in the inverters if this function is available Input of the nominal reactive power as a total of all inverters connected to the Cluster Controller The first threshold of the reactive power for all inverters connected to the Cluster Controller. If this lower reactive power limit is reached during operation, the inverters no longer receive higher output values initially. The effectiveness of this threshold is however canceled if the inverters would be able mathematically to supply reactive powers above the second threshold. The second threshold of the reactive power for all inverters connected to the Cluster Controller. If the first Q limit and the second Q limit were selected identically (default setting), this function is deactivated Adjusting the Configuration of the Network Analyzers At the point of interconnection, the current values for active power, reactive power, voltage and frequency are measured. The measured values are captured in up to three network analyzers. For each variable, a network analyzer can be selected as the source for the default value. A second network analyzer independent of the first network analyzer can be selected as the source for the redundant second measured value. If one of the default values fails, the redundant second measured value will be used in its place. The measured values are either queried by the Power Plant Controller via Modbus using a network analyzer or submitted to the Power Plant Controller as analog input signals. In order to ensure the correct processing of the measured values, the network analyzer used must be configured. After commissioning the Power Plant Controller, you can still change the IP address of the network analyzer, adjust its device type and assign it a unique name. If a network analyzer is to be serviced or replaced, measurements by this network analyzer should be deactivated in advance. Operating Manual PPC-BE-P7-en-13 31

32 7 Operation SMA Solar Technology AG Figure 14: User interface: Device table - network analyzers (example) 1. Log into the user interface as an installer (see Section , page 54). 2. Go to PPC > Grid system services > Device table Power Analyzers > Power Analyzer If you need to disable network analyzer 1, adjust the setting in the Active column to FALSE. 4. If you need to enable network analyzer 1, adjust the setting in the Active column to TRUE. 5. To change the device type of the network analyzer, click the corresponding button next to the field Type and select the appropriate device from the device list. 6. To assign a name to a device, enter the desired device name in the field Device name. 7. To change the IP address of a network analyzer, change the IP address of the respective network analyzer in the corresponding fields. 8. To scale the instantaneous values of voltage, electric current or power, adjust the settings in the associated fields. 9. To scale the input signals on the page PPC > Settings > Modbus server > Standard, in the drop-down list Customized scaling, select the entry Yes. If No is selected, individual scaling of the measured values P, Q, U and f is not possible. 10. To adjust the settings for the other network analyzers, go to PPC > Grid system services > Device table Power Analyzers > Power Analyzer 2 or PPC > Grid system services > Device table Power Analyzers > Power Analyzer PPC-BE-P7-en-13 Operating Manual