Komatsu Satellite Monitoring System. Control your machine for total peace of mind

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1 Komatsu Satellite Monitoring System Control your machine for total peace of mind

2 Machines with Komtrax Mobile crusher Compact wheel loader Bulldozer Articulated dump truck Wheel loader Crawler excavator Wheeled excava Rigid dump truck For a detailed list of machines equipped with Komtrax, please see pages 12 to 15 2

3 Mini excavator Skid steer loader Telescopic handler Backhoe loader Crawler skid steer loader tor notification 3

4 Komtrax Features How Komtrax works Komtrax is a system that downloads machine data to be viewed on a computer. Komtrax is fitted as standard on many Komatsu machines. Data is sent from the machine by satellite to Komtrax once per day. Customers can choose to receive this information provided Komtrax data transmission is allowed. Please see page 11 for countries where Komtrax is available. The Komtrax monitoring system is accessed via an internet web site Features Standard on all machines Additional features for construction equipment* Additional features for crawler excavators** Machine location Service meter reading Engine running time Engine lock Travel alarm Fleet maps Usage reports Geo Fence notification Actual working time (monthly) Attachment time (monthly) Load graphs Machine cautions Machine maintenance information Actual working (daily) Attachment time (daily) Fuel used (daily) *Crawler & wheeled excavators above 12 tons, wheel loaders above 80 HP, articulated and rigid dump trucks, bulldozers, mobile crushers **Crawler excavators from 13 up to 45 tons For full list of feature by machine, please see pages 12 to 15 4

5 Benefits of Komtrax Full machine monitoring Get detailed operation data to know when your machines are used and how productive they are. Total Fleet Management Keep track of the location of your machines at all times and discourage unapproved usage or theft. Complete machine status Receive warnings, alerts and cautions, via a web site or by , to help with maintenance planning and for longer machine life. Komtrax helps you to: Work more effectively Save time Maximise your profits 5

6 Full Machine Monitoring Fleet summary - The daily working status chart shows your complete fleet, and reports on how many hours each machine works every day. Inactive machines - The no usage map instantly shows if any machines are not at work. With this data, you can investigate, correct the causes and maximise your profits. Machine working time - With the daily working record chart, you get precise engine running time data. When your machine was started and when it was shut down, as well as total engine running time. The chart will also highlight any unauthorised use of your machine. 6

7 Annual working time - You can even get a yearly overview of machine usage with a month by month summary of the engine s operating time. This chart allows you to better manage your machine s performance. Machine efficiency - For construction machines, you can check the difference between engine total operating hours and the time spent on actual work. This chart shows you how efficient your machine really is. Idling engines will become obvious and you can apply cost saving solutions. Please check page 14 & 15 for information available by machine. Fuel consumption - For crawler excavators, this chart lets you monitor monthly fuel usage. It helps you schedule fuel deliveries and calculate total costs for a job site. 7

8 Total Fleet Management Machine location - The SMR / Working / Location chart immediately shows your machine s actual location. Longitude and latitude, along with a map visual that can be zoomed down to 100 m to allow reading of street names. The GPS data can be entered into your vehicle satellite navigation system. Fleet location - The machine list instantly gives you the location of all your machines, even if they are working in another country. To quickly sort your machines by sites, Komtrax lets you add your own job sites to the machine list. Protection from unauthorised use - The engine lock function is used by your local Komatsu distributor. It allows you to program when a machine can or cannot be started. With this function, your machine is protected from unauthorised use. The engine lock can also be monitored from the machine list screen. Crawler excavator s monitor panel Unlock your engine directly from the remote monitor panel by entering your password. (Available today on most crawler excavators and one bulldozer) 8

9 Operating area control - Your local Komatsu distributor can further help you manage your machines with the geo-fence function. First, enter an operating area for your machine in Komtrax. You will then receive a special message when your machine moves in or out of the determined area, via the web site or by . notification Machine tracking during transport - When your machine is transported, Komtrax sends travel messages to the web site or by to inform you of its progress, and confirms when it reaches its destination. notification Machine movement alarm - The moved machine chart allows you to immediately see which of your machines are moving. The chart summarises all the travel alarms for your fleet. You can easily highlight any unexpected machine movement. 9

10 Complete Machine Status Cautions - Komtrax displays the type of caution, the time it occurred, and its duration. notification Maintenance planning - To increase productivity and improve maintenance planning, alerts indicate when items such as filters or oil must be replaced. Each replacement of a maintenance item is recorded in the monitor panel, and that information is sent to Komtrax. In Komtrax, you can then view the complete maintenance history of your machine. Load graph Over-heating - Komtrax monitors the temperature of the engine coolant. A warning is displayed if it exceeds a limit. This early information can protect you from expensive repairs. Excavator only Working conditions - Knowing hydraulic pressure levels and your machine loads helps you to monitor working conditions. Early warning signs of a potential overload or under load can tell you if you are using the correct machine size for the task. 10

11 Komtrax availability by country Countries where Komtrax is available Iceland Norway Finland Sweden Estonia Denmark Lithuania Latvia Ireland UK Netherlands Belgium Germany Poland Czech Rep Slovakia Countries where Komtrax is currently available Countries where Komtrax is currently not available France Switzerland Italy Austria Slovenia Hungary Romania Bulgaria Portugal Spain Morocco Machines working with Komtrax (8.000 units - Jan 2008) For detailed information, please contact your local Komatsu distributor 11

12 Models and Features Utility Mini excavator / midi excavator Model Available from Group PC14R-3 2nd quarter 08 A PC14R-3HS 2nd quarter 08 A PC16R-3 2nd quarter 08 A PC16R-3HS 2nd quarter 08 A PC18MR-3 2nd quarter 08 A PC22MR-3 3rd quarter 08 A PC26MR-3 2nd quarter 08 A PC30MR-3 1st quarter 08 A PC35MR-3 1st quarter 08 A PC45MR-3 2nd quarter 08 A PC50MR-2 2nd quarter 08 A PC80MR-3 2nd quarter 08 A Skid steer loader Backhoe loader Model Available from Group WB91R-5E0 1st quarter 08 A WB93R-5E0 F60001 A WB97R-5E0 1st quarter 08 A WB93S-5E0 F20001 A WB97S-5E0 F30001 A Telescopic handler Model Available from Group WH609-1E0 2nd quarter 08 A WH613-1E0 2nd quarter 08 A WH713-1E0 2nd quarter 08 A WH714-1E0 2nd quarter 08 A WH716-1E0 2nd quarter 08 A Model Available from Group SK rd quarter 08 A SK rd quarter 08 A SK rd quarter 08 A SK rd quarter 08 A SK rd quarter 08 A SK rd quarter 08 A SK rd quarter 08 A Compact wheel loader Model Available from Group WA65-6 2nd quarter 08 B WA70-6 2nd quarter 08 B WA80-6 2nd quarter 08 B WA90-6 2nd quarter 08 B WA100M-6 2nd quarter 08 B Crawler skid steer loader Model Available from Group CK20-1 3rd quarter 08 A CK25-1 3rd quarter 08 A CK30-2 3rd quarter 08 A CK35-2 3rd quarter 08 A Coming soon Midi crawler excavator Model Available from Group PC88MR-8 2nd Qtr PC118MR-8 3rd Qtr Midi wheeled excavator Model Available from Group PW98MR-8 1st Qtr PW118MR-8 1st Qtr

13 Feature groups Utility group Feature A B Engine On time Fleet map and list Fuel tank level - Geo Fence Location Monthly reports Remote engine lock - on/off Remote engine lock - night time SMR Travel alarm Working time - - Yearly reports 13

14 Models and Features Construction Crawler excavator Wheel loader Model Serial number Group PC and up 1 PC and up 5 PC and up 5 PC160-7E0 K45001 and up 4 PC180-7E0 K45001 and up 4 PC228US-3E and up 4 PC210-8 K50001 and up 5 PC230-8 K50001 and up 5 PC240-8 K50001 and up 5 PC290-8 K50001 and up 5 PC340-7E0 K45001 and up 4 PC350-8 K50001 and up 5 PC450-7E0 K45001 and up 4 PC450-8 K50001 and up 5 PC600-8 K50001 and up 4 PC800-8 K50001 and up 4 Wheeled excavators Model Serial number Group PW140-7 H PW160-7E0 H55051 and up 2 PW180-7E0 H PW200-7E0 H55051 and up 2 PW220-7E0 H65051 and up 2 Mobile crusher Model Serial number Group BR380JG-1E and up 4 BR580J-1E0 4 Model Serial number Group WA200PZ-6 H WA250PZ-6 H WA320PZ-6 H WA380-6 H60183 and up 2 WA430-6E0 H WA470-6 H50166 and up 2 WA480-6 H60123 and up 2 WA500-6 H60171 and up 2 Bulldozer Model Serial number Group D51EX-22 B10005 and up 3 D51PX-22 B10004 and up 3 D61EX-15E0 B45025 and up 3 D61PX-15E0 B45023 and up 3 D65EX-15E and up 3 D65EXL-15E and up 3 D65PX-15E and up 3 D85EX-15E and up 3 D85PX-15E and up 3 D155AX and up 5 D275AX-5E and up 3 Rigid dump truck Model Serial number Group HD and up 2 HD and up 2 Articulated dump truck Model Serial number Group HM and up 2 HM and up 2 HM and up 2 14

15 Feature groups Construction group Feature Attachment line usage Caution Engine On time Fleet map and list Fuel tank level Geo Fence Load graph - Location Maintenance replacement times Maximum coolant temperature Monthly reports Remote engine lock - on/off Remote engine lock - night time SMR Travel alarm Working time (daily) Working time (monthly) - - Yearly reports Remote engine lock - calendar Fuel usage

16 Komatsu Satellite Monitoring System System (personal computer) requirements Hardware - IBM PC/AT compatible - CPU: Intel Pentium 300 MHz or above (recommended) - Memory: 256 MB or above (recommended) - HDD: 1 GB usable hard disk space (recommended) - Display: 16-bit, or higher (recommended) Software - OS: Windows XP/Windows Browser: Internet Explorer 6.0 SP1 or above - Electronic authentication not required for customers. Required for distributors and Komatsu users. Network Connection Connection to Internet or Komatsu Intranet is required. Internet line speed of more than 1 Mbps is recommended, but not necessary, for smooth display of maps and other graphics. Contact your local Komatsu Distributor for additional information. Your Komatsu partner: Komatsu Europe International NV Mechelsesteenweg 586 B-1800 VILVOORDE (BELGIUM) Tel Fax EESS018701P 02/2008 Materials and specifications are subject to change without notice. is a trademark of Komatsu Ltd. Japan. Printed in Europe This specifi cation sheet may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifi cations are subject to change without notice.

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