FASTEMS SOFTWARE. For maximum Performance

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Gwen Little
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1 FASTEMS SOFTWARE For maximum Performance

2 Tailored solutions for each process Order Based Systems Volume Based Lines Operator Based Cells

3 Starting point: Customer s process Number of Machines: 1 2 Process devices: 0 2 Lot size: 10 Set up time: 30 min Unmanned production: 2 8 h Order management: User decides Tool management: No Resource checks: User checks ERP/ MES Interface: No Order Based Systems Operator Based Volume Based Lines Cells

management: User decides Tool management: No Resource checks: User checks

4 Starting point: Customer s process Number of Machines: 3 n Process devices: 1 n Lot size: 1 Set up time: 0 min Unmanned production: 72 h Order management: Control calculates Tool management: Typical Resource checks: Control checks ERP/ MES Interface: Two way Order Based Systems Operator Based Volume Based Lines Cells

Control calculates Tool management: Typical Resource checks: Control checks

5 Starting point: Customer s process Number of Machines: 3 n Process devices: 1 n Lot size: Set up time: 2 8 h Unmanned production: 1 h Order management: ON / OFF Tool management: No Resource checks: No ERP/ MES Interface: One way (Reporting only) Order Based Systems Operator Based Volume Based Lines Cells

000 Set up time: 2 8 h Unmanned production: 1 h Order management: ON / OFF

6 Fastems Software for each process type FASTWIZARD Order Based Systems Operator Based Volume Based Lines Cells

7 MMS5 3.0 For manufacturing cells and systems Control for FMS Pallet systems* Two operation modes: 1. QuickLine : for simple systems 2. ProLine : for full Flexibility The production orders are simulated up to 96h in advance taking the resource availability and due dates into account Prioirty modes: 1. Criticality factor 2. Order s due date Great number of ready software modules *FMS= Flexible System

ProLine : for full Flexibility The production orders are simulated up to 96h in advance taking the resource

8 FASTWIZARD For manufacturing cells and systems Fastwizard makes it possible to operate the robot cell without any robot experience Simple and intuitive user interface Scalable platform from easy user interface to full system control Process options: Single Routing : Only one product type in process Parallel Routing : More than one product type in process Suitable solution for each process

user interface to full system control Process options: Single Routing : Only one product type in

9 PLC Control For manufacturing cells and lines Build to fit every customer s process Graphical display of the process devices Built on leading technical platforms, good technical support available worldwide Limited part family flexibility possible Reporting and production statistics Part traceability Storing the production parameters

technical support available worldwide Limited part family flexibility possible

10 Why invest in software? Added value of automation system comes from the control software that suites the manufacturing process Best performance of the automation is achieved when Hardware and software match each other Added value comes from simplifying several things: planning directly at the system control (no additional planning tools needed) Resource checks increase the process security Simple usage of the systems lowers the need of user training New products are easily brought into the system with parametric programs Integrated process phases make controlling the amount of Work In Progress parts easier Automatic reporting reveals the bottlenecks

and software match each other Added value comes from simplifying several things: planning directly at the system control (no additional planning tools needed)

11 Thank You

Advances in Software: for Man, Manufacturing and Production Management

Advances in Software: for Man, Manufacturing and Production Management 11 th June 2013 Juha Mäkitalo Topics Prima Power in brief From product performance and automation development to manufacturing process