cuat n Universal grade series PC5300 NC5330

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1 cuat n Universal grade series

2 ORLOY TECH-NEWS / Anycut universal grade VD ➊ Fine surface coating layer ➋ Anti-oxidation coating layer ➌ Good bonding strength of coating layer ➍ Fine grain tough substrate Surface of coating layer < Conventional > < > Features Coating with anti-oxidation Suitable for steel, stainless, cast iron, heat resistant super alloy Fine grain tough substrate & fine surface of coating layer Anti-chipping, less built-up edge CVD ➊ TiN Good anti-adhesion & surface roughness ➋ Al2O3 Anti-oxidation ➌ T CVD TiCN Fine grain & columnar structure with high toughness and hardness ➍ Exclusive substrate for coating layer Surface of coating layer 2 / < Conventional > < > Features Tough substrate & fine surface of coating layer Anti-chipping, less built-up edge Universal grade Stable tool life for steel, stainless, cast iron, heat resistant super alloy

3 Universal insert choice as per workpiece(turning) - Grade choice Tip : Continuous cutting / High speed, Interrupted cutting / Low speed Application Steel Stainless steel Cast iron Chip breaker choice : Continuous cutting : General cutting : Interrupted cutting ➊ Negative insert Steel Stainless steel Cast iron GH VH VT HR V GS V HS A GR HC VQ B25 VL VF VG HA V ➋ ositive insert Steel Stainless steel Cast iron C25 H C25 C25 3 H H HF Recommended cutting condition HF lease see page 5 for more information ORLOY TECH-NEWS

4 ORLOY TECH-NEWS / Universal insert choice as per workpiece(milling) - Grade choice Tip : Continuous cutting / High speed, Interrupted cutting / Low speed Application Steel Stainless steel Cast iron S Heat resistant super alloy : Continuous cutting : General cutting : Interrupted cutting illing insert cutting edge geometry Application Edge type Features Finishing F Low cutting resistant cutting edge with chip breaker Suitable for light cutting and hard-to cut material machining 4 General General and wide cutting coverage in milling Roughing R edium and roughing with severe intermittent milling / Recommended cutting condition lease see page 5 for more information

5 Recommended cutting condition Workpiece Cutting speed vc(m/min) Turning illing ISO aterial Hardness (HB) Hardness (HRC) Low Carbon steel C = % 80~180 10~ 100~ ~ ~ ~360 Carbon steel High Carbon steel C = % 180~280 10~30 80~ ~250 90~ ~300 Low allowed steel (alloying elements<5%) Non- Hardened Hardened 140~ ~450 27~ 20~50 80~150 60~130 90~220 50~ ~200 70~ ~ ~180 Alloy steel High alloyed steel (alloying elements>5%) Annealed Castings 200~ ~450 43~ 20~48 80~130 50~100 80~170 50~140 70~150 40~ ~190 60~140 Austenicitc Non-Hardened Non-wedable 135~275 29~ 120~ ~ ~230 - Stainless steel Austenicitc /Ferritic Ferritic /artensitic Hardened/ Weldable Non- Hardened Nonwedable 150~ ~275 25~ 29~ 100~ ~280 90~190 80~230 90~ ~ ~270 Fe base 200~280 29~ 50~80 35~80 40~65 35~60 S Heat resistant super alloy Heat resistant super alloys Titanium alloys Ni base Co base Ti Annealed aged 250~ ~ ~ 34~ 34~ 43~ ~43 20~55 110~160 40~65 15~50 100~150 40~60 35~60 10~25 100~120 45~65 35~55 10~25 95~120 40~65 Cast iron N Copper Aluminum alloy Gray cast iron Ductile cast iron Aluminium Copper Low tensile strength High tensile strength Ferritic earlitic Aluminum Copper alloys ~ ~160 18~ ~23 10~ ~ ~180 95~140 95~135 65~100 40~400 20~ ~ ~ ~230 70~ ~ ~ ~180 60~ ~ ~ ~ ~ ~145 60~ ORLOY TECH-NEWS

6 ORLOY TECH-NEWS / Application area for universal grade Turning Workpiece achining type ISO Excusive grade line-up Universal grade 01 Steel NC3010 NC3020 NC3120 NC3030 NC500H Stainless steel C8110 NC9025 C NC NC6110 Cast iron NC315 S Heat resistant super alloy S10 S20 S30 C8110 NC9025 illing Workpiece achining type ISO Excusive grade line-up Universal grade 01 Steel NC325 NC335 C3500 C Stainless steel C9530 C Cast iron C6510 / S Heat resistant super alloy S10 S20 S30 C3545

7 7 ORLOY TECH-NEWS Turning illing Grooving arting off Threading Endmill Solid Indexable Drilling 1st 2st Choice achining type Turning illing Grooving arting off Threading Endmill Solid Indexable Drilling Grade choice guide as per workpiece DBN250 (H20) DBN500 (05) (H30) C3030T (H25) C203F (H10) C205F (H20) (H35) DBN300 (H30) DBN600 (H40) NC3030 (H30) (H35) C210F (H20) C225F (H25) C9530 (H40) ND1000 (N10) ND2000 (N10) H01 (N10) ND3000 (N10) FG2 (N10) H01 (N10) D1000 (N10) D2000 (N10) G10E (N20) D3000 (N10) FU25 (N20) G10E (N20) C8110 (S10) (S20) (S20) C3030T (S20) C210 (S10) C205F (S20) (S20) (S15) (S20) C3545 (S25) C9030 (S25) (S20) C215F (S15) C225F (S25) C9530 (S20) NC6110 (10) C6510 (10) (20) C3030T (15) C220 (20) C205F (10) C6510 (10) NC6010 (10) C8110(10) (20) NC6110 (10) (20) C215F (15) C225F (20) (20) C9030 (30) (30) (30) C3030T (25) C210 (10) C205F (20) (30) C8110(10) (25) (30) (25) C9530(30) C3545(40) NC9025 (25) (30) C215F (15) C225F (25) C9530 (30) NC3020 (20) C3500 (30) (35) C3030T (25) C220 (20) C205F (20) C3500 (30) NC3010(10) NC3120(20) NC3030(30) (35) NC325(25) (35) NC335(35) C3545(40) NC3030 (30) (35) C215F (15) C225F (25) (35) Stainless steel Cast iron Heat resistant super alloy Steel H S Non-ferrous metal Hardened material N

8 ORLOY TECH-NEWS / test examples Turning Stainless steel (X5CrNi18-9) Cutting condition : vc=282m/min, fn=0.2mm/rev ap=3.0mm, wet Test Tool : Holder DCLNL Insert CNG HS Result Stainless steel (X5CrNio ) Cutting condition : vc=120m/min, fn=0.2mm/rev ap=0.5~1.5mm, wet Test Tool : Holder DSBNL Insert SNG GS Result illing Carbon steel (C45) Cutting condition : vc=250m/min, fz=0.3mm/t ap=2.0mm, dry Test Tool : Cutte EN5160R Insert SN1504EDSR-SU Result old steel (X40CroV51) 8 / Cutting condition : vc=250m/min, fz=1.0mm/t ap=1.0mm, dry Test Tool : Cutte HRDC13050HR-3 Insert WNX130520ZNN- Stainless steel (X5CrNio ) Cutting condition : vc=65m/min, fz=0.14mm/t ap=3.0mm, wet Test Tool : Cutte FAC4100HR Insert SEET144AGSN- Result Result

9 test examples Turning Carbon steel (C45) Cutting condition : vc=250m/min, fn=0.25mm/rev ap=2.5mm, Face turning Test Tool : Holder CLNL Insert CNG V Result Alloy steel (20Cr4H) Cutting condition : vc=210m/min, fn=0.18mm/rev ap=0.3mm, Face turning Test Tool : Holder WLNL Insert WNG VF Result Alloy steel (Chromium molybdenum steel) Cutting condition : vc=260m/min, fn=0.25mm/rev ap=2.5mm, External Test Tool : Holder CLNL Insert CNG V Result illing Ductile cast iron (400-18) Cutting condition : vc=200m/min, fz=0.20mm/t ap=5.0mm, dry Test Tool : Cutte ADN5100R Insert SDN1504AESN-SU Grey cast iron (700-2) Cutting condition : vc=355m/min, fz=0.16mm/t ap=5.0mm, dry Test Tool : Cutte ADN5100R Insert SN1504EDSR-SU Result Result 9 ORLOY TECH-NEWS

10 ORLOY TECH-NEWS / management items 10 / Geometry Designation illing AT 1604DSR-F 1604DSR- AT DSR DSR R R- 0602DSR DSR R R R- 0903DSR- 11T308DSR- 11T312DSR- 11T316R- 11T324R- 11T3DSR-F 11T3DSR DSR DSR R R- 1604DSR-F 1604DSR DSR DSR DSR DSR- 1806DSR-F 1806DSR-L 1806DSR- LNEX NR-F NR NR-F NR NR-F NR NR-F NR NR-F NR- Geometry For more information, please refer ORLOY catalogue Designation LNX NR-F NR NR-F NR NR-F NR NR-F NR NR-F NR- ONHX 0606ANN-F 0606ANN F W 0806ANN-F 0806ANN- ONX 0606ANN-F 0606ANN F ANN-F 0806ANN- RDHW 05010E 06T10E 07020E 08030E RDT 10T30-F 10T F RDW 06T10E 07020E 08030E SDCN 1504AEEN-RH SDN 1203AESN-SU 1504AESN-SU SDR 1203AEN-X 1504AEN-X SDXT 09405R-F 09405R R-F R- : item : Under preparing for stock

11 Geometry Designation SECN 1203AFEN-RH 1203AFSN 1504AFSN SEET 0903AGSN-F 0903AGSN- 144AGSN-F 144AGSN- 144AGTN-F SEEW 0903AGEN 144AGEN 144AGSN-W SEN 1203AFSN-SU 1504AFSN-SU SER 1203AFSN-X 1504AFSN-X SEXT 0903AGSN-F 0903AGSN- 144AGSN-F 144AGSN- 144AGSN-R SNEX 1206ANN-F 1206ANN- 1206ANN-W 1206ENN-F 1206ENN- SNX 1206ANN-F 1206ANN- 1206ENN-F 1206ENN- SCN 1203EDER-RH 1203EDR 1504EDER-RH 1504EDR SN 1203EDSR 1203EDSR-SU 1504EDSR-SU SR 1203EDSR-X TEEN 43TR TCN 1603DER-RH 1603DR 2204DER-RH 2204DR For more information, please refer ORLOY catalogue Geometry Designation TN 1603DSR-SU 2204DSR 2204DSR-SU TR 2204DSR-X WDT ZDSR-H 10T320ZDSR-H ZDSR-H ZDSR-H WNX 09T316ZNN- 09T316ZNN-R ZNN ZNN-R Turning CCGT HF 09T304-HF 09T308-HF CCT VF C H VF C H 09T302-HF 09T302-H 09T302-VF 09T304-C25 09T304-HF 09T304-H 09T304-VF 09T308-C25 09T308-H 09T308-VF C H VF C H CNG B GS HA HC HS VF : item : Under preparing for stock 11 ORLOY TECH-NEWS

12 ORLOY TECH-NEWS / management items 12 / Geometry Designation CNG HS VF V HS VF V VL V VW B G GR GS HA HC HR HS LW VB VF VL V B GR GS HA HC HR HS V V B GR HS B B GR B GR GS HS B GR HS GR For more information, please refer ORLOY catalogue Geometry Designation CN GH GH GH GH VT GH GH VT GH CT VF VF DCGT 11T304-HF 11T308-HF DCT HF VF C H VF H 11T302-HF 11T302-H 11T302-VF 11T304-C25 11T304-H 11T304-VF 11T308-C25 11T308-H 11T308-VF DNG HS VF HS VF V B HA HC HS VL V GS HA HC HS VB VL : item : Under preparing for stock

13 DNG V B HS V B GS HA HC HS VF VL V B GR GS HA HS VB VF VL V B GS HS V GR NUX L R R L L R R12 FN 300 GL 300-6D-T GN 150-G 200-G G L R Geometry Designation Geometry Designation For more information, please refer ORLOY catalogue GN 300-G T L R 400-G T L R T RN QCT C C C C 10T304-C RCX RNG B25 SCT 09T304-C25 09T304-H 09T304-VF 09T308-C25 09T308-H C25 SNG HS VF B VF V B GS HA HS V : item : Under preparing for stock 13 ORLOY TECH-NEWS

14 ORLOY TECH-NEWS / management items 14 / Geometry Designation SNG VF B GR GS HA HS VF V B GS HS V B B HS B B GR GS HS B GR HS B B25 SN GH GH GH GH VT GH GH GH VT GH S TB 4300R- 4330R- 4350R- TCGT 16T304-HF For more information, please refer ORLOY catalogue Geometry Designation TCT C C H C HF H VF C H VF 16T304-C25 16T304-H 16T304-VF 16T308-C25 16T308-H TNG VF B GS HC HS VF V B GS HA HC HS VF VL V B GS HC HS V B VF B GR GS HA HS V HS V : item : Under preparing for stock

15 Geometry Designation Geometry Designation TNX R R TGN TR F TT VF VF VBT H VF H VF VCGT HF HF VCT VF HF H H VNG HS VF V HS VF VL V WNG GS HA HS VF V GS HA HS VF V HS LW GS HA HS VF V GR GS HA For more information, please refer ORLOY catalogue WNG HC HR HS LW VF V GR GS HS LW V LT DF NT D DS D DS D DS D DS D DS D DS ST DF D DS DF D DS DF D DS WCT C C20 06T308-C C20 : item Drilling : Under preparing for stock 15 ORLOY TECH-NEWS

16 ORLOY TECH-NEWS / The comparison of chip breakers 16 / NEGA TYE OSI TYE Application For steel For ultrafinishing Finishing For medium to finishing edium machining Roughing Heavy duty machining For better surface finish WIER I/S For general For steel cast iron Stainless steel, soft steel For cast iron For aluminum For finishing For medium to finishing (medium machining) edium machining (Roughing) For aluminum For stainless steel Indexable drills ORLOY ain HU VF VB HC V HR GH VH VT VW LW B25 HA HS GS VL V HA VF H C25 AR A A H D DS,DA DF Sub D02 GF VL V G GR B40 GR HC V GR GR B25 HF H A C20 C21 SITOO SANDVI ENNA- ETAL FA FL SU LU SX UU GU UX UG U X HG H GUW LUW UZ SU EX GU U FL UZ UX LU F SJ,SU S SF U AG SU S04 R06 QF F S Q R HR WF,W WR,WL 23 F,Q R,Q LC F,Q R,QR F F R AL F, R 51,53 56,58 FF FN F N RN RH W FW RW G FF,FW F, W,RN FF,FW,W RN,UN F G S T-UF T-LF GT-LF T-LF T-F H LF ITSU YOCERA -BISHI G D CF CQ HQ CQ HQ GS HS CS S GT HT Non-name HX WQ W GU,HU X,XQ XS U,S GC Non-name ZS AH G D HQ XQ HQ G Non-name G A3 XQ SU,S FS FH FY SA SH SY SH V A H GH HZ HV HH HX W SW T,V FS,FJ SH,J S,GJ GH,FY Non-name A GH FV SQ SV R/L R/L-F V Q FV ISCAR TOSHIBA SECO WALTER DIJET TAEGUTEC SF NF NF RF LF TF NR TN WG WF GN TF GN S 14,S 17,19 19 AS 14,S 17,19 SW,GF GG,DT TF TSF TS,SS CF,ZF Z N C T S TH CH TU AFW ASW TF SS SA TU S 33 Non-name C 01 F S SS F2 F1 3 R3 F5 R4 5 RR9 3,5 F1 F3 5 F3 5 F1 F1 F2 F2 C1,1 85,86 NF NF5 NS4 NS8 N,N4 N5 N7 NR5 NR7 NF,N NS4 N4 NR7 NS4,NS8 N4 F5 S4 S5 2 5 R5 S4 5 F 1 FA F T UA G UR F UB GG UD UC GN SF FT ALU ACB FA EA FG SF L C T RT RH HT WS WT Non-name FG,L,T RH,ET EA T,RT FA FG T FL FA FG T

17 17 ORLOY TECH-NEWS The comparison of grade for VD coated(turning) S SITOO ORLOY ISO SANDVI ENNA- ETAL YOCERA ITSU -BISHI HITACHI ISCAR TOSHIBA SECO WALTER DIJET NT VALENITE TAEGUTEC AC510U EH510Z AC520U EH520Z AC530U EH510Z EH520Z AC510U AC520U R1005 R915 R1115 R930 R1025 R630 R660 R915 R930 R1125 R630 R660 R915 C660 IC507 IC808 IC830 IC908 IC3028 IC330 IC808 IC907 IC3028 IC830 IC330 IC5100 IC810 IC220 IC908 IC228 IC808 IC907 IC3028 GC1025 GC4125 GC1005 GC1105 GC1020 GC1025 GC4125 GC1105 GC1025 C200 C250 C500 C200 C250 C500 C200 C250 C500 TS2000 C500 TS2500 U10T U25T C5010 C5510 C5025 C5525 C5010 C5025 AH710 GH730 AH330 AH740 AH120 GH330 AH330 GH330 AH120 GH730 AH140 AH110 GH110 AH120 AH110 AH120 V15TF V20F V05RT V10RT V15TF V20F V05RT V10RT V15TF I2000 I3000 I50S I100S CY110H VC907 VC927 VC905 VC929 VC927 VC902 VC901 VC905 VC929 VC903 VC927 VC902 VC901 VC907 WTA43 WTA41 TT5030 TT5030 TT5030 TT5030 Z3 Q3 V1 TAS JC5003 JC5015 JC5003 JC5015 The comparison of grade for CVD coated(turning) SITOO ORLOY ISO SANDVI ENNA- ETAL YOCERA ITSU -BISHI HITACHI ISCAR TOSHIBA SECO WALTER DIJET NT VALENITE TAEGUTEC AC700G AC820 AC830 AC610 AC630 AC410 AC300G AC700G CA5505 CA5515 CA5525 CA5535 CA6515 CA6525 CA4110 CA4115 CA4120 CA4125 CR7015 IC8150 IC8250 IC8350 IC9025 IC5005 IC5010 IC428 IC9150 GC4205 GC4215 GC4225 GC4235 GC2015 GC2025 GC3205 GC3210 GC3215 T1000 T1500 T2500 T3000 T2000 T4000 T1000 T2000 C05 C10 U30T C25 C40 C15 C25 C35 C05 C15 C20 T9005 T9015 T9025 T9035 T6030 T5105 T5115 T5125 UE6105 UE6110 UE6020 UE6035 US7020 US735 UC5105 UC5115 HG8010 HG8025 G25 GX30 HG3305 HG3315 G8015 G8020 V5515 V5525 V5535 V8515 V8525 V1505 V1510 V5515 W01 W05 W10 W20 W30 WA20 WA30 WA10 WA20 TT8115 TT3500 TT5100 TT7100 TT5100 TT7310 TT1300 C5 C2 C5 JC110V JC215V JC325V JC450 JC5003 JC110V JC5015 JC105V JC110V JC215V C230 C3535 C3545 C8110 C9030 C8110 NC3010 NC3020 NC3120 NC3030 NC500H NC9020 NC6105 NC6110 NC315

18 / 18 / ORLOY TECH-NEWS The comparison of grade for VD coated(milling) S SITOO ORLOY ISO SANDVI ENNA- ETAL YOCERA ITSU -BISHI HITACHI ISCAR TOSHIBA SECO WALTER DIJET NT VALENITE TAEGUTEC ACZ310 AC200 ACZ330 AC300 ACZ350 AC200 AC300 ACZ350 AC520U R730 R830 R630 R660 R730 R1025 R630 R660 R510 R905 C660 IC903 IC908 IC950 IC1008 IC928 IC903 IC900 IC250 IC928 IC328 DT7150 IC900 IC910 IC950 IC350 IC328 GC1010 GC1025 GC1030 GC1030 GC1125 GC1025 GC2030 GC1030 GC F25 F30 F40 T60 F25 F30 F40 TS2500 C522 UC20 C525 UC30 C935 C7140 C720 C5510 C7020 C522 C725 C735 C7030 C722 C510 C915 C520 C510 GH330 AH120 AH120 AH140 AH120 A20 G20 V15TF U20 V30RT V10F V15TF V20RT V15TF ATH80D CA08 ACS05E CA12 C20 JX1005 TB6005 JX1020 CY9020 TB6045 CY250 TH30E TH40H JX1020 CY9020 JX1015 TB6020 CY250 JX1045 TB6045 JX1060 TB6060 ACS05E VC935 VC928 VC902 VC901 VC903 VC928 VC902 VC901 WQ35 WS45 TT7070 TT7080 TT7030 TT8020 TT9030 TT9080 TT8020 TT6290 TT6030 TT6060 TT9030 JC5003 JC5015 JC5030 JC5040 JC5003 JC5015 JC5030 JC5040 JC5003 JC5015 The comparison of grade for CVD coated(milling) SITOO ORLOY ISO SANDVI ENNA- ETAL YOCERA ITSU -BISHI HITACHI ISCAR TOSHIBA SECO WALTER DIJET NT VALENITE TAEGUTEC AC100 AC100 AC200 IC520 IC635 IC4050 GC4220 GC4230 GC4240 GC2040 GC3220 T20 T250 T350 H C992 T325 T3030 T1015 F7030 F5010 S245 V01 VN8 WQ15 W25 WQ25 W35 WQ35 WQ25 WT35 WX45 WA15 W25 W35 TT7800 Q3 NC325 NC335 C325 NC335 C210F C3500 C3525 C3535 C3545 C9530 C3545 C8110 C6510

19 Types of tool failure and trouble shooting Cutting conditions Selecting insert grade Solution Tool shape achine clamping Troubles Causes Cutting speed Feed Depth of cut Coolant Select harder grade Select tougher grade Select better heat-impact resistance grade Select better adhesion resistance grade Chip breaker valuation Rake angle Nose radius Side cutting edge angle Cutting edge strength Honing Improving insert precision class G class Improving holder rigidity Clamping workpiece Holder overhang achine vibration oor precision Unstable machining size Cutting edge back thrust is big It s necessary to adjust because machining precision changes during operation. oor surface roughness for finishing Criterion of tool life. Cutting heat generation oor machining precision and short tool life by cutting heat burr, chipping, nap steel, aluminum (burr) Cast iron(weak chipping) Soft steel(nap) Insert precision is variable Workpiece, Separation of tool Flank wear increase Cutting condition is improper Weakened cutting force by increasing wear of tool Cutting edge chipping Adhesion, built-up edge Improper cutting conditions Vibration, chattering Improper cutting conditions Improper cutting conditions Improper cutting conditions Improper cutting conditions Wet cutting Wet cutting Wet cutting Wet cutting Wet cutting Wet cutting : Increase : Decrease : use : Correct use Trouble shooting for milling Solution Trouble Flank wear Crater wear Chipping Causes Improper insert grade Chattering Improper cutting conditions Improper cutting conditions Improper insert grade Lack of insert toughness Excessive feed Excessive cutting load Cutting speed Cutting conditions Tool shape Insert grade Depth of cut Feed Coolant Rake angle Relief angle Approach angle Chattering at cutting edge Nose radius Toughness Hardness Built-up edge Chattering oor surface finish Thermal crack Fracture Improper cutting conditions Improper insert grade Improper cutting edge shape Improper cutting conditions Lack of number of cutting teeth Improper cutting edge shape Bad chip flow Unstable workpiece clamping Built-up edge Chattering Improper cutting conditions Bad chip flow Improper cutting conditions Improper insert grade Improper insert grade Excessive cutting load Excessive overhang Bad chip flow Chattering 19 ORLOY TECH-NEWS : Increase : Decrease : use : Correct use

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