Breathe In... FRONT COVER. Fresh Air By Design

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1 Breathe In... FRONT COVER Fresh Air By Design

2 Contents FLEXTR AC TO R Breathe In... Our company overview A step-by-step guide to get you thinking about what you really need Extended HPD Mini HPD Telescopic HPD Brackets Hoods Hoses Services & Support Where to start? There are numerous variables in requirements, health and safety concerns and ongoing needs. That s why we ve designed a step-by-step guide to help you analyse to press. Errors and omissions exempt. page 2 and working through the guide to arrive at the correct HPD.

3 Breathe in... Our Company Goal is: To earn the status of best provider of dust and fume control equipment by our customers and our customers employees. ABO U T FLEXTR AC T I O N Fresh Air By Design Postbus AD Ridderkerk tel fax the supply and manufacture of Local the workplace. Our range of products, dust and fume at source, is second to none. Our product range is suitable for all welding fume systems, through to large toxic and hazardous materials. We manufacture a range of popular containment of dust over a large area from tubs or bags into a weigh point, the area of dust emission can be very large. most from this excellent product include Bakeries, Food Plants, Dye and and Chemical. (Control of Substances Hazardous to equipment are HPDs that conform to (ATEX). We custom design, manufacture, install, to complete turnkey projects, we are that will meet your needs. 1

4 YO UR GUIDE TO A C U STO MISED FLEXTR AC T I ON SOLU T I O N Your Guide to a Customised START HERE 1 Product being Extracted The product being extracted could determine the materials required in your HPD. Corrosive Temperature Toxic Flammable Food Fume Dust Fresh Air By Design You will need to consider many things before choosing an HPD that is correct for you. These pages Acidic Solvent 2 PAGE 13 Hood Style The hood style is the type of that captures your product. materials dependant upon your use. Spun End / Flared Flat Hood Fish Tail Custom Designed PAGE 13 Hood Material Mild Steel Stainless Steel Polypropylene

5 4 Hose Diameter What diameter your hose will be is 5 Length HPD length determined by how far the 6 Hose Material PAGE 14 7 PAGE 12 Your hose material will be determined How your HPD will be mounted will depend on the space available and From 75mm up to 200mm From 1m up to 8m PVC PU High Temp Wall Ceiling Column Swivel YO UR GUIDE TO A C U STO MISED FLEXTR AC T I O N SOLU T I O N 8 Finish suit individual needs and environments. Stainless Steel Powder Coated Paint 9 ATEX PAGE 16 Zoned Area 3

6 HPD Range HOOD P OSI T I ONI N G DEVI CE (HP D) RAN G E Fresh Air By Design Support clips allow duct or hose to be easily removed for 6 All bolts can be easily accessed allowing simple and 7 Increased surface area of all joints gives a much lighter feel Design Philosophy (HPD) is the result of over 15 years use arms. maintain its purist principles of LEV 8 mechanism to allow greater lengths and weights to be supported 9 The rear mechanism is now encased for improved safety and hygiene 10 A rear boom extension gives the HPD a 270 pivot greatly improving the working radius 11 Integrated hood damper allows greater for any LEV problem. We are aware 12 has been designed to address the HSE guidance, by enabling the correct 13 ATEX compliant and Stainless Steel versions available 14 available 064 through a stringent development process to bring the new HPD to industry. The engineering within the HPD enables it to accommodate purpose-designed hoods that can process. velocity.

7 AIRFLOW INDICATOR HOOD P OSI T I ONING DEVI CE (HP D) RAN G E ARTICULATED HPD ARTICULATED HPD WITH TUBES 5

8 A RTICULATED HP D 5 standard diameters 75 / 100 / 125 / 150 & 200mm Arrives FULLY assembled Range of hoods available See page 13 Finish 5 Polyester Coated Black Stainless Steel YEAR WARRANTY Arm Length e.g. Mild steel/150mm dia/pvc hose 2 HPD DIMENSIONS HPD HPD Length A B C D E RADIUS DIMENSIONS MINIMUM WORKING RADIUS = 700 Max. Reach 3000 Max. Reach 2500 Max. Reach 2000 Max Reach Wt Kg 1 Max. Reach 4000 Load Capacity Total Pressure Pressure Drop Loss (Pa) AIR VELOCITIES Ø Ø Ø125 Ø m/s m/s m/s m/s Working Radius Ø200 ARM LENGTH mm mm mm Air Flow (mm 3 /h) 3 086

9 A RTICULATED HP D ARTICULATED HPD ARTICULATED HPD WITH TUBES 7

10 Extended HPD EXTENDED HP D The extended HPD incorporates the same design philosophy and features shown on page 4 with the HPD DIMENSIONS Arm Arm Length Boom Length A B C D E F G H Max Reach Wt Kg 1 Load Capacity 2 2/ / n/a n/a / / / / / / / e.g. Mild steel/150mm dia/pvc hose 2 Finish Polyester Coated Black Stainless Steel 5 YEAR WARRANTY Arm Length Total Pressure Pressure Drop Loss (Pa) RADIUS DIMENSIONS 3/5 2/5 3/4 2/4 3/3 2/3 3/2 3/1 2/ MINIMUM WORKING RADIUS = 1500 Ø AIR VELOCITIES Ø100 Max. Reach 3995 Max. Reach Ø125 Max. Reach 5000 Max. Reach m/s m/s m/s m/s Max. Reach 5995 Max. Reach 6000 Max. Reach 8005 Max. Reach 7005 Max. Reach Working Radius Ø150 Ø200 ARM LENGTH mm mm mm Air Flow (mm 3 /h) 3

11 Mini HPD The Mini HPD incorporates the same design philosophy points 8 10). MIN I H P D Control Damper or solids build up 3 standard diameters 75 / 100 / 125mm Available in either 1m or 1.5m Arrives FULLY assembled exactly the point you need it! Range of hoods available See page 13 HPD DIMENSIONS HPD HPD Length A B C Max Reach Wt Kg 1 Load Capacity 2 For details please see page 12. Finish Polyester Coated Black Stainless Steel 5 YEAR WARRANTY Arm Length RADIUS DIMENSIONS e.g. Mild steel/150mm dia/pvc hose 2 its working radius MINIMUM WORKING RADIUS = 250 Max. Reach 1500 Max. Reach 1000 Total Pressure Pressure Drop Loss (Pa) AIR VELOCITIES Ø m/s m/s m/s m/s Ø Working Radius Ø125 ARM LENGTH mm mm ARM LENGTH mm mm mm Air Flow (mm 3 /h) 3 9

12 Telescopic HPD TELESCOPIC HP D The Telescopic HPD incorporates the same design philosophy and most of the features shown on page 4. This HPD has been designed to meet the needs of those customers who have limited space environments, such as low headroom or small working areas. solids build up 5 standard diameters 75 / 100 / 125 / 150 & 200mm Arrives FULLY assembled Range of hoods available See page 11 TELESCOPIC HPD 12 10

13 EXTENDED TELESCOPIC HP D RETRACTED HPD DIMENSIONS HPD HPD Length A B C D Max Reach Wt Kg 1 Load Capacity 2 Retracted Extended e.g. Mild steel/150mm dia/pvc hose 2 RADIUS DIMENSIONS Finish Arm Length MINIMUM WORKING RADIUS = 400 Max. Reach 1600 Max. Reach 1200 Polyester Coated Black Stainless Steel 5 YEAR WARRANTY Total Pressure Pressure Drop (Pa) AIR VELOCITIES Ø Ø100 Ø m/s m/s m/s m/s Ø Working Radius Ø200 ARM LENGTH mm mm Air Flow (mm 3 /h) 3 11

14 Brackets BRACKET S Floor Stanchion Up and Down Swivel Ceiling bracket to meet your requirements. bracket is available on the Mini HPD only.

15 Hoods The choice of the correct hood, in conjunction with the correct operational use of your HPD, is fundamental to its success as a dust or fume extraction instrument. Factors that MUST be considered are the product and process being extracted and the distance from the hood to the process. Get that right and you will vastly increase the effectiveness of the HPD. They are available in the following: Polyester Coated Black Stainless Steel Polypropylene HOODS Spun Bell Mouth Flared A B C A B C Fish Tail Flat Hood Ring Hood Fish Tail Curve 13

16 Hoses HOSES comprehensive range of quality hoses suitable for from stock. They comply with a wide range of conformity and food regulations. In addition to premium quality standard products, we also offer innovative product solutions as well as individual system solutions tailored to each customer s unique requirements. Shown here is a short selection of the range and you are welcome to contact our sales staff or visit our website (www.flextraction.co.uk) for further information. PERMANENTLY ANTI-STATIC Flex PVC FREE Abr. Flex Flex PVC FREE AS Ex EL PVC 371 PU 301L ATEX PE 322 EL compressible 6:1, fabric reinforced Flame-retardant (according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.25mm approx. Wall: PVC coated fabric Temperature Range: -10 C approx. to +110 C approx. blast hose Spring steel wire integrated in wall Wall thickness 0.4mm approx. compressible 4:1 High tensile strength and tear resistant good resistant to mineral oils, UV, ozone and chemicals Kink proof Temperature Range: -40 C approx. to +90 C approx., short hose PE 10 Ω, super-light and compressible, highly chemical resistant, capable of electro-static discharge Extremely good resistance to chemicals Electrical and surface resistance < 10 Ω Conforms to the requirements of the European ATEX guideline (according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.4mm approx. polyethylene (PE) Temperature Range: -35 C approx. to +80 C approx Fresh Air By Design

17 Flex Ether High Flexibility Minimal counterforce and restoring force when bent. Electro-Static Discharge Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting. Ethur-PUR High quality ether polyurethane for commercial applications Microbe and Hydrosols resistant. FOOD Abr. Approved for Food Use Has one or more national and/ or international approvals and certifications of conformity that permits their use in the food industry. Pre-PUR Special ester-polyurethane and ether-polyurethane mixture consisting of hard and soft Pre- PUR segments to give superior properties. Abrasion Resistant Designed for long service life for the delivery of highly abrasive media. AS Ex EL FL AME RET ARD PVC FREE ATEX Electrically Conductive Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting. Flame Retardant Has one or more national and/ or international approvals and certifications of conformity that classifies them as having low flammability. PVC Free Defines hose as free from PVC as hoses with a PVC content are increasingly becoming undesirable in some market sectors. HOSES PERMANENTLY ANTI-STATIC High Temp VA 471 FL AME AS Ex Flex RET ARD EL Flex Ether FOOD ATEX PU 330 MHF/AS PVC FREE TEFLON, double-layer, super-light and compressible, Æ to 1.000mm (to +250 C) Electrical and surface resistance < 106Ω due to permanently anti-static material without migration Extremely good resistance to chemicals Wall: Interior PTFE foil, exterior specialcoated glass fabric Microbe and hydrolysis resistance Food quality complies with: FDA 21 CFR and , EC guideline 2002/72/ EC (formerly 90/128/EC) Temperature Range: -150 C approx. to approx. grounding the spiral Wall thickness 0.6mm approx. Wall: special premium ether-polyurethane (Pre-PUR ) Temperature Range: -40 C approx. to +90 C approx., short time to +125 C approx. 15

18 ATEX & SAFETY COMPL IANCE I N FORMAT I O N Marking of ATEX products Year of Manufacture Equipment group II: (not mines) Equipment category 2: for zone 1 or 21, risk area where an explosive atmosphere is likely to Serial number Type of atmosphere G = Gas D = Dust ATEX Dusts website outlining some basics on ATEX. To ensure full Zone 21 A place in which an explosive atmosphere in and The Dangerous Substances and Explosive Atmospheres Hazardous area zones and equipment categories explosive atmosphere. Gases, vapours and mists Zone 22 A place in which an explosive atmosphere in the occur, will persist for a short period only. Notes 1. as any other source which can form an explosive atmosphere. 2. within their design parameters. Zone 1 A place in which an explosive atmosphere Equipment categories and zones substances in the form of gas, vapour or mist is equipment categories are: Zone 2 A place in which an explosive atmosphere substances in the form of gas, vapour or mist is does occur, will persist for a short period only. Zone 1 or Zone 21 Category 2 equipment Zone 2 or Zone 22 Category 3 equipment Notes 1. Category 3 equipment can also be used in Zones 2 and 22.

19 Fresh Air By Design We re more than just the product... & Design capability and experience to comfortably handle turnkey accordance with Health and Safety Guidance 258 (HSG 258). services and support YEAR WARRANTY Our 5 year warranty arms to industry for over 15 years. Combined with our proven track record and design and engineering excellence, range with a 5 year warranty. The Control of Substances Hazardous state that control measures (in this case LEV systems) should be thoroughly examined and tested at least every 14 months to safeguard against workforce experience in helping customers meet FLEXTR AC T I ON SERV I C ES A ND SUPPO RT customer s own CAD plant layout To take advantage of the warranty, customers are asked to complete and supplied with each HPD. (Excludes hose and failure due to misuse) possible, building in dust and fume services are carried out in accordance custom-designed systems Postbus 184, 2980 AD Ridderkerk tel , fax website 17

20 of dusts and hazardous fumes at source. BACK COVER Postbus 184, 2980 AD Ridderkerk tel , fax website

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