POWERTRONIX Mizar-Alcor. Service Manual

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1 POWERTRONIX MizarAlcor Service Manual Document : DT0 English PTX Revision Date Checked Approved Ghezzi R Ghezzi R. R&D SERVICE MANUAL DT0E00

2 Index. GENERAL ITEMS.... INTRODUCTION..... GENERAL FAULT IDENTIFICATION PROCEDURE.... TOOLS..... PORTABLE PC WITH SOFTWARE..... OSCILLOSCOPE..... DIGITAL MULTIMETER (DSM)..... DISCHARGING RESISTOR... UPS COMPONENTS RECOGNIZING.... UPS CLOSED.... INNER VIEW WITH SAFETY COVER REMOVED.... REAR UPS DESCRIPTION.... UPS0KVA ELECTRONIC PARTS LAYOUT.... UPS00KVA ELECTRONIC PARTS LAYOUT...0. UPS0KVA BOARDS.... UPS00KVA BOARDS.... BOARDS LAYOUT..... UPS0KVA POWER INTERFACE BOARD COMPONENT LAYOUT.... UPS00KVA POWER INTERFACE BOARD COMPONENT LAYOUT.... CS00 UPS0KVA UPS00KVA CONTROL BOARD..... CS0 UPS0KVA UPS00KVA POWER SUPPLY BOARD..... CS00 RELAY & COMUNICATION BOARD..... SNMP COMUNICATION BOARD..... TERMINAL BLOCKS... TROUBLESHOOTING.... POWER FUSE..... UPS0KVA..... UPS00KVA.... CHECK ALL PFC & INVERTER OUT IGBTS UPS0KVA UPS00KVA..... CHECK AUXILIARY POWER SUPPLY CONTROL BOARD..... LED STATUS..... CHECK CONTROL BOARD..... CHECK POWER SUPPLY VOLTAGE.... POWER INTERFACE UPS0KVA BOARD.... POWER INTERFACE UPS00KVA BOARDS (CS0)... PC BASED CHECKS AND SETTINGS... ELECTRICAL DIAGRAM...0. PCB ELECTRICAL DIAGRAM INDEX DE UPS 0KVA GENERAL DIAGRAM..... DE UPS 00KVA GENERAL DIAGRAM..... DE00 RELAY & COMMUNICATION BOARD..... DE0 TEMPERATURE SENSOR PCB... R&D SERVICE MANUAL DT0 Page. of

3 .. DE0 BATTERY FUSE PCB (BATTERY.AH) / DE0 BATTERY FUSE PCB (BATTERY..AH)..... DE00 CONTROL LOGIC..... DE0 UPS 00KVA INVERTER DRIVER & FEEDBACK..... DE0 UPS 0KVA INVERTER DRIVER & FEEDBACK..... DE0 POWER SUPPLY BOARD DE0 UPS 00KVA HF FILTER DE0 LCD MIMIC DISPLAY..... DE BATTERY STRING... R&D SERVICE MANUAL DT0 Page. of

4 WARNING! The following documentation requires the knowledge and the support of USER MANUAL.. GENERAL ITEMS. INTRODUCTION The UPS contains complex electronic control circuits which require a firm understanding in order to carry out comprehensive fault diagnosis and repair of the equipment. The aim of the information contained in this chapter is to provide sufficient guidance to the trained service engineer, to enable successful fault location to printed circuit board level. When a faulty circuit board or component has been identified, it should be replaced or returned to the nearest service centre to repair. The troubleshooting information include the following items : Component location and identification Diagnostic information Troubleshooting procedures Test procedures Note: when following the procedures cross referencing is inevitable, therefore it is recommended that this chapter is read in its entirety, before commencing work on the equipment. There is no practical way detecting an impending UPS malfunction, as most problems do not emerge as a gradual performance degradation. Generally the UPS will either work correctly or shut down with or without a warning indication. In the event of a UPS malfunction troubleshooting should be carried out methodically along the following guide lines... General Fault Identification Procedure When first summoned to the UPS fault the immediate action should be to observe and record the LED indication displayed on the unit operator panel. a) Determine the UPS power status. b) Note the control switch configuration, and also the warning horn sequence if it is operating. WARNING: during the troubleshooting it will be necessary to power up the unit whit the side or top covers removed. In this situation exposure to potentially lethal voltage is possible even whit the input utility supply switched off. Take great care at all switch to minimise the risk of contact whit live voltage, especially when working around the battery or DC bus R&D SERVICE MANUAL DT0 Page. of

5 c) Power down the unit, and ensure that the DC Bus Safety discharge check is carried out. d) Gain access to the internal components follow the procedure for removing the UPS covers. e) Check the status of the UPS fuses refer to the check list on table,, f) Apply power and analyse LCD indications g) Refer troubleshooting chart to identify possible fault h) Check PFC converter power components. Pag.0 for component location i) Check inverter power components. Pag.0 for component location. TOOLS Special mechanical tools aren t required to service the UPS, a normal electricians tool kit will be adequate. Are necessary insulating gloves and glasses for safety. However to carry out the check procedures in this chapter the following test equipment will be required... Portable PC with software UPS Maintenance UCT See the chapter is absolutely necessary for a skilled service engineer because every set point or UPS logic status or regulation constant can be set or checked only via PC and software.. Oscilloscope A dual trace oscilloscope, which has the ability to sum the two channel, allowing differential voltage measurements to be made. For the measure points that it is needed to check it is mandatory to have the oscilloscope insulated from the supply whit a transformer or battery fed scope. A storage facility is useful, but not essential... Digital multimeter (DSM) A standard digital multimeter is necessary to take essential measurements ; a reference type could be the FLUKE 0 series multimeter or equivalent... Discharging resistor To discharge electrolytic capacitors bank in a short time it s necessary use a discharging resistor, ref. value 0K / 0W nom. Before using discharging resistor verify that battery circuit breaker is open! R&D SERVICE MANUAL DT0 Page. of

6 UPS COMPONENTS RECOGNIZING To do servicing it s necessary to recognize UPS parts, so, before troubleshooting, some pictures of UPS and parts will be shown in the following pages. To check pictures it s necessary to follow the UPS general schematic diagram (DE and DE ) attached at the end of this document.. UPS CLOSED E:P:O: Command UPS Control Panel UPS Side Cover panel UPS Front Cover BATTERY Front Cover Fig. *** WARNING!! Before removing safety covers after power disconnection, it s necessary to wait for 0 minutes to have discharged inner capacitors. In any case be careful and never touch circuits or components before a voltage check R&D SERVICE MANUAL DT0 Page. of

7 . INNER VIEW WITH SAFETY COVER REMOVED UPS Power Section UPS Battery Location BATTERY Connections BATTERY String Fig. R&D SERVICE MANUAL DT0 Page. of

8 . REAR UPS DESCRIPTION Output Air window SNMPNet Com Slot location RS & Status Remote Control Slot location Breaker Tagblock Fig. R&D SERVICE MANUAL DT0 Page. of

9 . UPS0KVA ELECTRONIC PARTS LAYOUT LEFT SIDE Fig. NEUTRAL BAR Connection HEATSINK CS00 FAN DC Busbar Power Impedence CS0 RIGHT SIDE Fig. DC Busbar Power Impedence R&D SERVICE MANUAL DT0 Page. of

10 . UPS00KVA ELECTRONIC PARTS LAYOUT NEUTRAL BAR CONNECTION LEFT SIDE Fig. HEATSINK CS0 Fuse DC Busbar Power Impedence CS00 RIGHT SIDE Fig. Fuse Power Impendence DC Busbar R&D SERVICE MANUAL DT0 Page. 0 of

11 . UPS0KVA BOARDS This paragraph describes the PCB 's fitted in the UPS, Subassembly code Description Diagram Circuit code 0sde 00 Control Logic 0KVA DE00 CS00 0sde 0 Inverter Drivers&Feedback Mizar DE0 CS0 0sde 0 Aux. Converter DE0 CS0 0sde 0 LCD Mimic Display "*0" DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 HF Filter DE0 CS0 0sde 0 Temperature Sensor SMT DE0 CS0 0sde 00 Relay Board DE00 CS00. UPS00KVA BOARDS This paragraph describes the PCB 's fitted in the UPS, Subassembly code Description Diagram Circuit code 0sde 00 Control Logic 0KVA DE00 CS00 0sde 0 Inverter Drivers&Feedback Mizar DE0 CS0 0sde 0 Aux. Converter DE0 CS0 0sde 0 LCD Mimic Display "*0" DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 HF Filter DE0 CS0 0sde 0 Temperature Sensor SMT DE0 CS0 0sde 00 Relay Board DE00 CS00 0sde 0 Fan Board DE0 CS0 R&D SERVICE MANUAL DT0 Page. of

12 . BOARDS LAYOUT.. UPS0KVA Power Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. Positive DC Battery Fuse Positive DC Capacitor Fuse INVERTER Relay Static Switch IGBT Input Section IGBT Output Section Input Precharge Relay Negative DC Capacitor Fuse Negative DC Battery Fuse RESERVE Relay Static Switch R&D SERVICE MANUAL DT0 Page. of

13 .. UPS00KVA Power Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. IGBT OUTPUT SECTION INVERTER Static Switch Thyristor Input Precharge Thyristor IGBT INPUT SECTION RESERVE Static Switch Thyristor R&D SERVICE MANUAL DT0 Page. of

14 .. CS00 UPS0KVA UPS00KVA CONTROL BOARD Refer to Electrical Diagram :DE00 Fig. 0 SNMP Connector Relay Board Connectors Fiber Optic Connector Parallel Comunication LCD Mimic Display Board Connectors Interface Board Connectors LED BAR UPS STATUS LED BAR Processor STATUS Battery Keep Timer R&D SERVICE MANUAL DT0 Page. of

15 .. CS0 UPS0KVA UPS00KVA POWER SUPPLY BOARD Refer to Electrical Diagram :DE0 Fig. Power Supply status Interface Board Connector Input Mains Connector Input Reserve Connector DC Bus Connector R&D SERVICE MANUAL DT0 Page. of

16 .. CS00 RELAY & COMUNICATION BOARD Refer to Electrical Diagram :DE00 Fig. FREE VOLTAGE CONTACTS UPS STATUS E.P.O. Terminal Connection DB RS Comunication Connector CONTROL LOGIC CONNECTOR.. SNMP COMUNICATION BOARD Fig. NET RJ status led CONNECTOR Config Switch Serial Comport Status Led Error Link Control Logic Connection Aux Input/Output Drycontact R&D SERVICE MANUAL DT0 Page. of

17 .. TERMINAL BLOCKS Fig. R&D SERVICE MANUAL DT0 Page. of

18 TROUBLESHOOTING To identify a fault cause please refer to the following items.. POWER FUSE FF: Positive and Negative DC BUS. FF: Positive and Negative BATTERY.. UPS0KVA Refer to Electrical Diagram :DE0 Refer to Fig. UPS 0kVA Interface Board Component Layout TAB. Fuse Value Protection of Location FF FF A 0xmm A 0xmm Battery Input DC BUS Power Interface BOARD (DE0) UPS 0kVA Power Interface BOARD (DE0) UPS 0kVA SCH. FS0 BATTERY F A 0x FS DC F A 0x INPUT INVERTER OUTPUT INVERTER From Input Inductor FS L FS L FS L ET Q SK0GB ET C.µF PHB 0V GT GB EB C.µF PHB 0V Q SK0GB GT GB EB ET C.µF PHB 0V Q SK0GB GT GB EB _DCBUS R R R0 0K 0.W 0K 0.W 0K 0.W R.K CN AUX_CONV DC To Aux. Converter AUX_CONV DC CS0 DC BUS R00.K R R R 0K 0.W 0K 0.W 0K 0.W R P 00K 0.W R R 0K 0.W 00K 0.W P R D 00K 0.W N C0.µF PHB 0V REF D Q SK0GB R N GT 00K 0.W GB R EB C 00K 0.W 0µF V R C.µF PHB 0V Q SK0GB GT GB EB ET Q SK0GB GT GB EB ET C.µF PHB 0V ET FS0 L FS L FS L To Inverter Inductor _DCBUS 00K 0.W FS DC F A 0x F FS BATTERY A 0x Note the location of fuse are different in UPS 0kVA compare to UPS 00kVA R&D SERVICE MANUAL DT0 Page. of

19 .. UPS00KVA Refer to Fig./ UPS 00kVA LEFT/RIGHT SIDE electronic parts LAYOUT TAB. Fuse Value Protection of Location FF FF 00A 0V 00A 0V Positive Battery Input Positive DC BUS Negative Battery Input Negative DC BUS Right side Heatsink UPS 00kVA Left side Heatsink UPS 00kVA If you find one or more fuses blown, you have to check firstly ALL the POWER semiconductors on the UPS R&D SERVICE MANUAL DT0 Page. of

20 . CHECK ALL PFC & INVERTER OUT IGBTS. well locked. If IGBT is damaged, remember that probably the driver circuitry could be damaged, so the following parts on interface board... UPS0KVA CS 0 have to be tested. The following diagram detail regards only the driver circuitry for PFC L, only to indicate the part of circuit. Obviously also PFC L&L and INVERTER L&L&L driver has to be tested. SCH. R.K R0 0 P HF supply HF supply R.K R 0 P DRV_LTOP_ING D N T VACX00 DRV_LBOTT_ING D N ISO HCPL0 D UF00 ISO HCPL0 UF00 D INVERTER_IN PHASE L C µf C C C0 C µf C 00µF V 00µF V 00µF V 00µF V R R R R Z V Z Z V D0 N D N Z0 TP PKECAC0 R K R K PKECAC0 TP TP TP0 GT ET EB GB R&D SERVICE MANUAL DT0 Page. 0 of

21 .. UPS00KVA CS 0 have to be tested. The following diagram detail regards only the driver circuitry for PFC L, only to indicate the part of circuit. Obviously also PFC L&L and INVERTER L&L&L driver has to be tested. SCH. DRV_LTOP_ING INVERTER_IN PHASE L R.K R0 0 P HF supply HF supply R.K R 0 P D N T VACX00 DRV_LBOTT_ING D N ISO HCPL0 D UF00 ISO HCPL0 UF00 D C µf C C C0 C µf C 00µF V 00µF V 00µF V R 0 R 00µF V R 0 R 0 Z V 0 Z Z V D0 N D N Z0 TP PKECAC0 R K R K PKECAC0 TP TP TP0 GT ET EB GB R&D SERVICE MANUAL DT0 Page. of

22 CS 0 AUXILIARY DC/DC CONVERTER BOARD LED D Fig. R0RR RRR RR This board receives power from three different redundant sources : 00Vdc Voltage coming from DC bus, 00V ac Voltage coming from Reserve ac input 00V ac Voltage coming from Mains ac input These voltages, rectified are applied to a flyback dc/dc insulated converter that gives regulated dc voltages on the output to all the boards of the UPS Each line coming in are protected with resistor on the board. Name Description Value Note RR Positive and Negative DC input ohm Fig. R0RR Input Mains AC LLL input ohm Fig. RRR Reserve Input AC LLL input ohm Fig. R&D SERVICE MANUAL DT0 Page. of

23 Output dc voltages status is monitored by a green Led D that have to be light while the Power Supply is running Name Description ON OFF D Power Supply status P Volt Output Present P Volt Output not Present.. Check Auxiliary Power Supply Control Board Check Input Voltage adc source Coming from DC BUS (check between R& R DC BUS Voltage >00Vdc) bac source Coming from AC Reserve Line (check between R R R > 00Vac) cac source Coming from AC Mains Line (check between R0 R R > 00Vac) Check Output Voltage adc Output.Volt dc (check between TP&TP DC Voltage >.Vdc) bdc Output Volt dc (check between TP&TP DC Voltage >Vdc) cdc Output Isolated Volt dc (check between TP&TP DC Voltage >Vdc) SafeLife Battery remote UPS s location function During battery discharging, the battery voltage is monitored by the control board ; when the battery voltage reaches the minimum value the inverter is stopped ; After few minutes (If SLB function is enabled) the control board sends an off command to the dc/dc converter that switches off itself, avoiding the deep discharge of the UPS battery. The dc/dc converter turns automatically on when mains or reserve ac voltages come back present. R&D SERVICE MANUAL DT0 Page. of

24 CS00 CONTROL LOGIC BOARD Refer to Electrical Diagram :DE00 SWButton Upload software micro Fig. SWButton Not Used LED BAR UPS STATUS LED BAR Processor STATUS LED DLGreen Power Supply Volt Enabled LED DLGreen Power Supply Volt Enabled LED DLYellow Power Supply Volt Enabled DL= Green ON when Power supply Volt Volt is present DL= Yellow ON when Power supply Volt Volt is present DL= Green ON when Power supply Volt is inside the right parameters SW=Push Button SW=Push Button Upload STL Software Enable Function R&D SERVICE MANUAL DT0 Page. of

25 Every control function of UPS depends by this board, Neither jumpers nor trimmers are employed for setting all UPS quantities on this board. To change parameters it s necessary to access to this board through the RS interface communication board (CS00) with a PC and follow the procedures described in chapter. No settings are needed, except when a new control board, not set in factory, has to be placed in substitution of a faulty one. Here is described meaning and localization of the LED present on the board.. LED Status On the control Logic you will find two LED BAR showing the status of the main block of the ups.(ref. to Fig. for localization) Here you will find the meaning of each one. The first BAR of LED LL shows the status of the Main blocks of the UPS. The second BAR of LED MM show the status of the Microprocessor inside the control. Name Colour Description ON OFF BLINKING L Green Mains Line Status MAINS is OK Mains is not OK PFCoverload L Green Battery Status Battery VOLTOK Battery VOLT NOK BatteryPrealarm L Green Inverter Status RUNNING NOT RUNNING INVoverload L Green Reserve Line Status Res. Line is OK Res. Line is not OK PhaseRot. ERR L Green PFC Status BatteryCharged PFCNOT RUNN. BatteryIn Charge L Red Static Switch Status Load on Reserve Load on Inverter Load not Feed L Yellow Normal Mode SynchroOK SyncNot Present X L Green Parallel Status Master Slave X M Yellow M Yellow M Yellow M Red Blinking µp normal operation Description Blinking Blinking µp normal operation memory writing. Do not switch off the power supply On µp update mode. Ready to receive the software "Standard" Blinking Blinking On µp update mode. Receiving the software "Standard" Blinking Blinking Blinking On µp update mode. Verifying received software On On µp update mode. Update error Blinking No valid software found. Ready to receive the software "Application" On On On Blinking µp update mode. Erasing internal application memory Blinking Blinking Blinking Blinking µp update mode. Receiving the software "Application" R&D SERVICE MANUAL DT0 Page. of

26 .. Check Control Board If at least one of the source input are available (reserve/mains/battery)is possible to check the control Logic board.. Check Power Supply Voltage With references to electrical drawing DE 00 check the following voltageon the board Name Description Test Point Value P Input Power Supply from CS0 TPTP.Vdc (0Vdc) P. Input Power Supply from CS0 TPTP.Vdc (.0Vdc) P Internal stabilized Power Supply TPTP Vdc (..Vdc) P Internal stabilized Power Supply TPTP Vdc (..Vdc) P. Internal stabilized Power Supply TPTP.Vdc (..Vdc) P. Internal stabilized Power Supply TPTP.Vdc (..Vdc) N Internal Power Supply TPTP Vdc (/0Vdc) PDelay Internal Power Supply Delay TPTP Vdc After this control is possible to understand the status of the rest of the UPS connecting the control board through the RS interface communication board with a PC and follow the procedures described in chapter. R&D SERVICE MANUAL DT0 Page. of

27 . POWER INTERFACE UPS0KVA BOARD On this board are present all the electrical circuit used to adapt the level to the real used from control, and all the actuators circuit used to drive the power parts present on UPS : Here are described all the main component present on board (look figure in the next page): Description N Ref. Drawing IGBT L Input PFC DE0Pag. IGBT L Input PFC DE0Pag. IGBT L Input PFC DE0Pag. IGBT L Output INV DE0Pag. IGBT L Output INV DE0Pag. IGBT L Output INV DE0Pag. Precharge Input section RELE DE0Pag. SSSwitch Inverter Relay DE0Pag. SSSwitch Reserve Relay DE0Pag. Positive Battery Fuse Protection 0 DE0Pag. Positive DC Capacitors Fuse DE0Pag. Negative DC Capacitors Fuse DE0Pag. Negative Battery Fuse Protection DE0Pag. Snubber Capacitors DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Auxiliary Power Supply CS 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C External Battery Box DE0Pag. CN Pin Molex Connector to Thermal Sensor C Internal Battery Box DE0Pag. CN Pin Molex Connector to Thermal Sensor C Heatsink 0 DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector to Over Temperature Protection C DE0Pag. CN0 Pin Molex Connector to AUX Contact MANUAL BYPASS DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Mains line to CS 0 DE0Pag. CN Pin Molex Connector Feedback DCBUS Voltage DE0Pag. CN Pin Molex Connector Reserve line to CS 0 DE0Pag. F A 0V Fuse protection for Fan DE0Pag. R&D SERVICE MANUAL DT0 Page. of

28 UPS0KVA Component Layout Refer to Electrical Diagram :DE0 Fig. 0 0 R&D SERVICE MANUAL DT0 Page. of

29 . POWER INTERFACE UPS00KVA BOARDS (CS0) On this board are present all the electrical circuit used to adapt the level to the real used from control, and all the actuators circuit used to drive the power parts present on UPS : Here are described all the main component present on board: Description N Ref. Drawing IGBT Input PFC DE0Pag. IGBT Output INV DE0Pag. Precharge Input section SCR DE0Pag. SSSwitch Inverter SCR DE0Pag. SSSwitch Reserve SCR DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Auxiliary Power Supply CS 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C External Battery Box 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C Internal Battery Box DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector to AUX Contact MANUAL BYPASS DE0Pag. CN Pin Molex Connector Feedback DCBUS Voltage DE0Pag. CN Pin Molex Connector Second Speed Fan to CS 0 DE0Pag. CN Pin Molex Connector Mains line to CS 0 DE0Pag. CN Pin Molex Connector Reserve line to CS 0 0 DE0Pag. R&D SERVICE MANUAL DT0 Page. of

30 UPS00KVA Interface Boards Component Layout Refer to Electrical Diagram :DE0 DE0 DE0 Fig. 0 0 R&D SERVICE MANUAL DT0 Page. 0 of

31 PC BASED CHECKS AND SETTINGS As the UPS is equipped with LCD panel, most of basic operations can be done by the user without using additional tools. Although, for the convenience and time save while executing more complicated operations, the UPS logic control can be accessed also by PC with dedicated UPS Maintenance UCT program. This program is also the only way to modify some UPS parameters which are not accessible through LCD panel. Necessary things: PC with program installed, serial communication cable DBDB and RS / Relay board CS00 (standard onboard). Below there is a short description of the program and its possibilities. Few seconds after start, the program will be ready to use. The initial screen is similar to the following picture: As there is no standard way of using the program, the informations below contain just the description of major functions. The user decides, which of them wants to use. In most of cases it will be necessary to start the transmission between UPS and computer. To do this, the user must define the serial port number and transmission speed (usually 00 bps), R&D SERVICE MANUAL DT0 Page. of

32 and click on OK button. After this, program sends control data string to the UPS, expecting correct response. This process will be initiated automatically before any try of interaction between PC and UPS, or can be involved manually by the user (menu Options > Communication mode). Program remembers parameters (port number, speed, etc.) of last successful transmission and uses them later as default settings. Below there is description of main program functions. Attention: all further explanations refers to the UPS00KVA/ and R&D user access level. Depending on the program version (R&D, service, user) some functions may be hidden or disabled.. UPS identification button Opens window containing UPS identification informations (model name, serial number, firmware version, test date and service contact details). User can read all the informations from the UPS or the backup file, modify them (except firmware version) and write back to the UPS. press R&D SERVICE MANUAL DT0 Page. of

33 . UPS configuration button Opens window containing three tabs as described below: Main configuration tab press This tab contains essential UPS parameters: parallel mode and batteries settings, output parameters (frequency, number of phases), and others. Nominal values tab R&D SERVICE MANUAL DT0 Page. of

34 "Nominal values" tab gives an access to some nominal UPS numeric settings: output power and voltage, number of phases, battery parameters, power factor and input/output frequencies. UPS Real Time Clock tab This tab lets to control and change UPS internal clock and calendar settings. The "Update from system" button serves for copying actual computer time and date to the form. With any tab, the user can read the informations from the UPS or from the file, modify them and write back to the UPS. The program operates (read / write operations) on the parameters which are present on visible tab only.. UPS status and meters button This button opens the window containing four different tabs, as described below. All of them (except of the last one called "UDBS Obj.history") use the Idle read mode to present actual UPS state and meters. It means that the content of the "UPS status and meters" window is valid only when the "Idle read" control is activated (green colour). Otherwise, all the values in the window are not updated and becomes grey to indicate inactive state. R&D SERVICE MANUAL DT0 Page. of

35 Main screen tab press This tab presents the mimic screen with the simplified diagram of the UPS and sections with values of measures. When the Idle read mode is active, all the tab content is refreshed every second. UDBS object to tab This tab gives an access to several informations available in UDBS protocol. The user can choose from to different parameters from the lists and watch them simultaneously. When the Idle read mode is active, all the tab content is refreshed every second. R&D SERVICE MANUAL DT0 Page. of

36 UDBS object 0 tab With this tab user can observe several important internal UPS signals. It can be useful in the case of UPS malfunction, servicing or maintenance. As for the previous tabs, also this tab content is refreshed every second if the Idle read mode is activated. UDBS object history tab Using this tab user can download event log content from the UPS. Updated log can be also saved to the file (button "Save to file" or File > Save UPS R&D SERVICE MANUAL DT0 Page. of

37 history menu option). Unlikely to previous tabs, this one does not use Idle read mode.. Commands and update button This button opens the window containing two tabs, as described below. UPS commands tab press This tab contains several UPS commands, which can be useful while UPS service or maintenance. To send the command to the UPS, the user should choose the command and click "Execute command". R&D SERVICE MANUAL DT0 Page. of

38 Software updates tab "Software updates" tab allows changing the UPS firmware and/or LCD panel language file, depending on the selected radio button. After clicking on the "Open file" button, the user chooses the right update file, and the program controls its content. If the file content is correct, the "Send update to UPS" button will be enabled and ready to use. R&D SERVICE MANUAL DT0 Page. of

39 . Power/voltage button This button opens the window with three tabs, containing important internal numeric values of the UPS. Normally all the values are set correctly in the factory and there is no need to modify them. press. UPS setup button This button opens "UPS setup" window, which contains some of the power/voltage UPS values, used while performing unit setup process in the factory. Except of the functions described above, the program allows creating the UPS backup file (File > Save UPS backup option), saving Program Event Log, UPS History Log, changing the interface language, supervising the transmission, etc. R&D SERVICE MANUAL DT0 Page. of

40 ELECTRICAL DIAGRAM. PCB electrical diagram index DE UPS general diagram Mizar DE UPS general diagram Alcor DE00 Relay & Communication Board DE0 Temperature sensor PCB DE0 Battery Fuse PCB gapmm DE00 Control Logic DE0 Inverter Driver & Feedback Alcor DE0 Inverter Driver & Feedback Mizar DE0 Power Supply Board DE0 HF Filter UPS 00kVA DE0 LCD Mimic Display DE0 Battery Fuse PCB gapmm DE Battery String R&D SERVICE MANUAL DT0 Page. 0 of

41 .. DE UPS 0kVA general diagram EXT BATTERY Neutral N UPS INPUT L L L N GND RESERVE L L L N P P FUSE HOLDER_I P 0x(Ah) P 0x(Ah) P P F F F A F A FUSE HOLDER_Ia PW Neutral Breaker I Input_Breaker 0 I Reserv e_breaker I Aux_Contact 0 I Manual_By Pass_Breaker P P P 0x(Ah) P0 0x(Ah) P 0x(Ah) P 0x(Ah) P0 P P P0 P P 0 N 0 BATTERY BATTER Y PW PW PW0 PW PW PW0 0SDE0C EMC FILTER UPS_GND PW0 PW PW PW PW PW PW PW PW PW PW 0SDE0A EMC FILTER CM PW UPS_GND PW PW PW PW PW PW PW PW 0SDE0B EMC FILTER LBYPASS LBYPASS LBYPASS CN CN CN J[..0] CN 0SDE0 AUX CONVERTER J[..] J[..] 0SDE0 LCD BOARD NEUTRAL BAR CM CONTROL LOGIC&SIGNALLING 0SDE00 J[..] J[..] SNMP J[..0] J[..0] INVERTER OUT SECTION J[..0] J[..0] 0SDE00 RELAY BOARD C 0µF / 000V C 0µF / 000V C 0µF / 000V MATLOK VT 0CEVTM0PW L L L NEUTRAL FAN AUX FAN PHASE FAN DSM DSM DSM 0 CN0 0 FS FS FS0 FS FS FS FS FS FS FS FS J[..0] CN CN CN J[..0] J[..0] FS FS FS C CN[..] ST C 0SDE External Battery Temp CN[..] 0 0SDE Cabinet Temp FS CN[..] FS0 0 0SDE Module Temp N CN[..] CN[..] CN[..] 0SDE0 Power Board and Feedback 0 UPS_GND FS PW, PW, PW0 FS0 0 FS GND UPS FS FS FS FS FS FS FS FS0 CN0[..] FS FS FS FS FS FS FS0 FS FS FS FS FS FS FS FS0 FS FS FS PW PW PW, PW, PW PW PW CM PW PW 0 PW PW 0 p, p DSM DSM DSM PW PW 0µF / 000V L L L C 0SDE0D EMC FILTER I Output_Breaker C 0µF / 000V C 0µF / 000V C 0µF / 000V 0µF / 000V CM INPUT SECTION C 0µF / 000V C To DC filter page NEUTRAL BAR NEUTRAL BAR CM 0 L L L N GND UPS OUTPUT R&D SERVICE MANUAL DT0 Page. of

42 C 0µF 000V C 0µF 000V C 0µF 000V N IN FS L IN FS L IN FS L IN FS L FS L FS L FS0 K ACT SONG CHUAN R 0W R H R 0W H R R 0W H R 0SDE0\A PRECHARGE SECTION N FS L FS L FS L FS L DSM L DSM L DSM BAT FS0 L FS L FS L FS BAT FS CM CM CE 00µF 0V CE 00µF 0V CM0 DC FS A 0x A 0x F F Q..Q: SK0GB Q..Q: SK0GB Q Q Q Q Q Q A 0x A 0x F F 0SDE0\B PFC AND INVERTER SECTION DC FS NEUTRAL FS CM CE 00µF 0V CE 00µF 0V CM0 CM 0 L FS0 L FS L FS COMMON_NEUTRAL BAR C 0µF 000V C 0µF 000V C 0µF 000V L DSM L DSM L 0 DSM C 0µF 000V C 0µF 000V C 0µF 000V 0 COMMON_NEUTRAL BAR L FS L FS L FS L FS L FS L FS L FS L FS L FS N FS K, K: ACT SONG CHUAN K H H0 H H K H H 0SDE0\C S.SWITCH SECTION N RES FS L RES FS0 L RES FS L RES FS N RES FS LOUT FS LOUT FS0 LOUT FS LOUT FS R&D SERVICE MANUAL DT0 Page. of

43 .. DE UPS 00kVA general diagram EXT BATTERY COM N UPS INPUT GND N L L L RESERVE N L L L Floor Floor Floor I 0xAh I 0xAh I 0xAh I 0xAh I 0xAh I 0xAh P P P P P P P P P0 P P P (Batt ) (Batt ) 0 FS I F FUSE 0A N I F FUSE 0A PW BATTERY I F FUSE 0A I F FUSE 0A PW BATTERY PW PW PW PW0 PW GND UPS PW PW0 PW PW PW 0SDE0 EMC FILTER I A UPS_GND PW0 PW PW PW PW PW PW PW PW I A PW PW 0SDE0 EMC FILTER CM PW UPS_GND PW PW CM PW PW 0 PW PW 0 I A PW PW SDE0 EMC FILTER AUX CONTACT LBYPASS LBYPASS LBYPASS I A 0 J[..0] CN NEUTRAL BAR CM CN CN 0SDE0 AUX CONVERTER CN J[..] J[..] SNMP INVERTER OUT SECTION 0SDE00 CONTROL LOGIC & SIGNALLING 0 0 J[..0] J[..0] 0SDE00 RELAY BOARD C 0µF 000V C 0µF 000V C 0µF 000V J[..0] J[..0] J[..] INDUCTANCE Cod. 0S0 J[..] 0SDE0 J[..] LCD BOARD BATTERY Cod. 0S0 DSM DSM DSM 0 ALCOR II Cod.0S0 C C WIRING L L L ST L IGBT INV OUT PW FS L IGBT INV OUT PW FS L IGBT INV OUT PW0 FS J[..0] CN CN CN J[..0] J[..0] J[..] CN[..] 0SDE0 Trasduttore di temperatura0 CN[..] 0SDE0 Cabinet Temp. N UPS_GND CN[..] PW, PW, PW0 CN[..] CN[..] CN[..] NC NC NC GND PW PW CM PW, PW, PW PW PW 0SDE0 Power Board and Feedback N PW PW PW L PW PW PW L PW PW PW I A 0 L UPS OUTPUT CN[..] 0SDE0/D EMC FILTER PW PW PW CN[..] FS PW PW FS PW PW FS PW PW FS0 FS FS FS FS FS p, p 0 0 0µF 000V DSM DSM DSM 0 C C 0µF 000V L C 0µF 000V L C 0µF 000V L 0µF 000V FS 0SDE0 FS FAN BOARD 0µF 000V 0 C FS 0 0 INPUT SECTION FS FS FS FS C VT 0CEVTM0PW 0 AUX FAN PHASE FAN NEUTRAL FAN To DC filter page NEUTRAL BAR NEUTRAL BAR CM R&D SERVICE MANUAL DT0 Page. of

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