1 DMF 180 / 260 / 360 DMF 180 / 260 / 360 / 600 linear Travelling Column Machining Centres DMF Series
2 Applications and Parts Machine and Technology Control Technology Technical Data DMF 180 / 260 / 360 and DMF 600 linear The new DMF Series with up to 6,000 mm X traverse. As a leading manufacturer of travelling column machining centres, DMG MORI sets the highest standards with the new DMF series. DMF machines offer impressive performance data and intelligent modular construction. The DMF series is especially suitable for the machining of long workpieces, but can be configured and retrofitted for diverse tasks and industries. This applies to operations ranging from 3-axis milling up to 5-axis simultaneous machining of parts from rolls or moulds all the way to applications in the aerospace industry. The series is available in two sizes: Y 700 mm and Y 1,100 mm, and in addition to the cost-effective version, it offers a dynamic version with a linear drive in the X-axis. With higher values for feed and accelerations also in Y and Z, the DMF linear offers the highest dynamics and precision for challenging production. 02 The sizes of the DMF Series at a glance The small series with a 700 mm Y-axis traverse: DMF 180: 1,800 / 700 / 700 DMF 260: 2,600 / 700 / 700 The large series with a 1,100 mm Y-axis traverse: DMF 260: 2,600 / 1,100 / 900 DMF 360: 3,600 / 1,100 / 900 DMF 600: 6,000 / 1,100 / 900 Z DMF 180 DMF 260 DMF 260 DMF 360 DMF 600 X Y
3 : Connector / Automotive industry 2: Rail / Machine construction 3: Structural component / Aerospace 4: Mill-turned part / Mechanical engineering 5: Injection mould / Tool and mould making 6: Mould insert / Toolmaking 7: Actuating lever / Drive technology 8: Compressor housing / Aerospace 03 DMF Series: Excellent chip removal performance increases productivity for both long and complex workpieces.
4 Applications and Parts Machine and Technology êêtravelling Column Machines Control Technology Technical Data DMF 180 / % greater chip removal volume, maximum precision and a unique design. The new DMF generation machines with thermo-symmetrical travelling column and a new work area design make 5-axis machining with large travels of 700 mm in Y and Z possible, due to the integration of an NC rotary table and a swivelling milling head as a controlled B-axis. The distance between the centre of the milling spindle and the table surface when the spindle is in the fully pivoted position has been reduced by 30 % compared with the previous model. Noticably reduced chip-to-chip times due to the new design of the travelling tool magazine as well as a 15 % increase in chip removal volume demonstrate the potential for production. The stability of the work area allows greater workpiece weight yet does not affect the excellent dynamic capabilities of the machine. Large windows that provide an unrestricted view of the well-illuminated work area and the ERGOline Control with a 19" screen provide excellent ease of use. 04 DMF 180: Precision and productivity in a new design with a thermo-symmetrical travelling column and ERGOline Control.
5 ± : Swivelling milling head (B-axis) 2: Tool magazine with 30 magazine pockets (optional 60 or 120 pockets) 3: ERGOline Control with a 19" screen 4: Large work area of the DMF 180 5: Fast tool changer 3 DMF 260 linear: With a swivelling milling head (B-axis) and an integrated NC rotary table.
6 4 5 Highlights DMF 180 / Precision: Excellent sturdiness due to a machine bed made from mineral composite, thermo-symmetrical travelling column, high precision due to linear drives with a dynamics package + + Efficiency: Standard machine with a ball screw drive delivering 40 m/min rapid traverse and short tool exchange times + + Productivity: Machine with a dynamics package, linear drive deliv - ering 80 m/min rapid traverse and optimised tool exchange times + + Flexibility: Work area partition, integrated NC tables, proven NC rotary table, modular expansion options + + Work area: Larger Y-travel at 700 mm (25% more), X-axis travel 1,800 mm or 2,600 mm and Z-axis travel 700 mm, reduced distance from the spindle axis to the table surface when fully pivoted + + Swivelling milling head with increased continuous torque + + New design with large viewing windows and optimal access to the work area + + ERGOline Control with a 19" screen and Siemens 840D solutionline Operate or Heidenhain itnc 530
7 Multiple clampings DMF 260 linear: Large work area for multiple clampings with an integrated NC rotary table for 5-axis machining.
8 Applications and Parts Machine and Technology êêtravelling Column Machines Control Technology Technical Data DMF 260 / 360 / 600 Flexible power milling with 80 m/min rapid traverse and 1,100 mm in the Y-axis. The large DMF series with 1,100 mm in Y is based on the same design as the small series. The mineral cast machine bed, or HPC cast for the DMF 600 linear, and the thermo-symmetrical moving column guarantee a high degree of rigidity and long-term stability. Spindle options up to 18,000 rpm and the ability to integrate two NC rotary tables offer many application possibilities, including milling / turning operations. With larger guideways and higher feed forces, the large series is especially suited to heavy roughing. This picture is completed with the powerful SK50 spindle with 10,000 rpm and 413 Nm torque. DMF 260 linear: A large work area with 1,100 mm traverse in the Y-axis, a B-axis with 18,000 rpm spindle and a tool magazine with 60 pockets.
9 Machining Set-up parallel to primary processing time : Work area with an X-axis traverse up to 3,600 mm, 1,100 mm in Y and 900 mm in Z, for long workpieces and effective pendulum machining with a work area partition 2: Linear drive in the X-axis 3: Tool magazine with up to 120 pockets 4: Spindle option: 10,000 rpm motor spindle with SK50 or HSK-A100 Highlights DMF 260 / 360 / Linear drive in the X-axis (optional) for high rapid traverses and precision + + Large work area with up to a 6,000 mm traverse in X, 1,100 mm in Y and 900 mm in Z for long workpieces or effective pendulum machining + + Standard milling spindle with 8,000 rpm for high chip removal + + Tool magazine for 30 tools in the standard version or for 60 to 120 tools + + Powerful spindle with 10,000 rpm and SK50 / HSK-A100 (optional) also in the B-axis
10 Applications and Parts Machine and Technology êêtravelling Column Concept Control Technology Technical Data DMF Series 2 nd generation travelling column design standard versus dynamics package. At the heart of the DMF series is the highly stable machine bed made of vibration-reducing cast iron and the thermo-symmetrical travelling column. Due to the high mass of the mineral cast bed, the machine has a lower centre of gravity and markedly higher rigidity compared with welded constructions. Alongside it, the travelling tool magazine is positioned so that the standard version carries 30 tools and has chip-to-chip times of less than seven seconds. With a dynamics package, even faster chip-to-chip times can be achieved. 10 b e c d a DMF 260 linear: Precision and dynamics with a thermo-symmetrical travelling column and linear drive in the X-axis.
11 1 2nd generation travelling column design a b c d e Linear drive in the X-axis* for up to 80 m/min rapid traverse, standard machine with ball screws and 40 m/min rapid traverse Motor spindle 8,000, 14,000, 18,000 or 10,000 rpm (SK50 / HSK-A100) Large work area with up to 1,100 mm in Y and up to 900 mm in Z Work table with an integrated C-axis* Travelling tool magazine for short chip-to-chip times * Option DMF 360 linear: Large work area with 1,100 mm in Y and 900 mm in the Z-axis.
12 3 5 1: Linear encoders and linear drives in the X-axis with optional dynamics package 2: Ball screw drive as standard 3: Vertical spindle up to 18,000 rpm 4: B-axis 5: Integrated NC-rotary table 2 4
13 5-axis milling DMF 260 linear: The configuration with the B-axis and with the integrated NC rotary table makes the new DMF suitable for challenging 5-axis milling.
14 Applications and Parts Machine and Technology êêexpansion Options Control Technology Technical Data : Integrated NC rotary table 2: Tool magazine with 30 pockets in the standard version, or with an optional 60 or 120 pockets 3: Milling / drilling machining with up to 1,000 rpm 4: Integrated milling / turning table 5: Convenient loading of the tool maga zine through a separate door and optional set-up aid 6: 5-axis machining of long components with rotary indexer and B-axis 5
15 DMF Series The expansion options of the new DMF. The customer's requirements dictate the configuration of the machine. Options include a standard ballscrew drive or a dynamic version with linear drive in the X-axis for the highest precision and dynamics, motor spindles that are available as vertical or pivoting milling heads, tool magazines with 30, 60 or 120 tools and 5-axis machining. The DMF series offers the right solution for each task. The long X-axis travel of the DMF 260 / 360 / 600 allows the integration of two NC rotary tables and the work area partition also allows 5-axis pendulum machining of smaller workpieces with reduced set-up time. With the newly integrated FD table, turning operations at up to 1,000 rpm are performed in the same set-up. An additional configuration is the familiar NC set-up comprising a C- or A-axis, corresponding tailstocks or counter bearings, as well as diverse cooling devices, air blast, minimum quantity lubrication and industry-specific solutions. 15 6
16 Anwendungen und Teile Maschine und Technik Steuerungstechnologie êêcelos Technische Daten Simplified machine operation. Seamless integration of machine and company. Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 16 ERGOline Control with 21.5" multi-touch screen and Siemens. Simple User-friendly machine operation for all new high-tech machines from DMG MORI. Consistent Consistent administration, docu mentation and visualisation of order, process and machine data. Compatible Compatible with production planning and control and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Personalised user authorisation. Customised access to the control system and the machine.
17 DMF Series From the idea to the finished product. CELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate consistent management, documentation and visualisation of order, process and machine data. They also simplify, standardise and automate operation of the machine. 16 standard APPs help the operator prepare, optimise and systematically process production jobs. JOB MANAGER Systematic planning, administration and preparation of work orders. + + Machine related creation and configuration of new work orders + + Structured storage of all production related data and documents + + Easy visualisation of orders, including NC program, equipment, etc. CELOS APPs 3 examples: 17 JOB ASSISTANT Process-defined orders. + + Menu guided set-up of the machine and conversational processing of production orders + + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function TOOL HANDLING Shorter tool set-up times through assessment of the magazine configuration for subsequent orders. + + Display of all tools required for a job, including the automatic generation of a tooling list + + Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs
18 Applications and Parts Machine and Technology Control Technology êêergoline Control Technical Data Exclusive, optionally available DMG MORI technology cycles. STANDARD MPC Machine Protection Control Protecting machines with an emergency shut-off function Vibration sensors on the milling spindle Emergency shut-off with teach function Process monitoring by means of a bar graph ATC Application Tuning Cycle Process optimisation at the push of a button Process-oriented feed drive tuning Minimised machining time with maximised component quality, irrespective of workpiece weight 3D quickset Quick and easy for the highest precision Toolkit for checking and correcting the kinematic precision of four- and five-axis machine configurations All head variants and all table axes 18 Milling spindle bearing diagnostics ERGOline Control: The control system features 3D simulation, enormously high storage capacities, extremely powerful processors and excellent user-friendliness.
19 Siemens 840D solutionline + + New SINUMERIK Operate user interface + + 3D simulation + + Quick network connection GB user memory + + Quick editing of large programs + + Simple, graphically supported set-up + + Comprehensive tool management " monitor Advantages + + The simplest interactive programming + + Programming with no additional documentation + + Wide range of cycles + + Safety due to cycle simulations + + Sophisticated tool handling Heidenhain itnc Workshop or DIN-ISO programming + + 3D simulation + + Easy to edit large programs + + Coordinate transformation + + Tool management with a context-based help system + + Hardware: Pentium 2 based " monitor Advantages + + Familiar and proven Heidenhain programming interface + + For the fastest programming + + Graphical programming support + + Convenient, thanks to the comprehensive selection of cycles 19 ERGOline Control High-end CNCs for safe machining and maximum precision. Intelligent control systems are indispensable when it comes to converting engineering performance into maximum process efficiency, applying the highest precision to the component and providing optimal user-friendliness. DECKEL MAHO relies on the quality of the global market leaders Siemens and Heidenhain and improves their output holistically with its own software solutions such as DMG Virtual Machine and the DMG process chain.
20 R512 Applications and Parts Machine and Technology Control Technology Technical Data êêfloor Plans DMF Series Floor plans DMF 180 linear with 30 tools and an optional chip conveyor Front view Top view approx. 5,584 4,687 4,427 R693 R740 R972 1,602 2,694 R ,616 4,007 approx. 6,078 1,602 2,692 4,609 3,423 R670 1,545 DMF 260 linear with 30 tools and an optional chip conveyor (Y = 700 mm) Front view Top view 6,370 5,487 5,227 R740 R972 R693 4,609 3,423 6,397 R670 1,527 4,808 approx. 6,847 DMG MORI recommends
21 DMF 260 linear with 30 tools and an optional chip conveyor (Y = 1,100 mm) New machine design Front view 1,600 3,163 8, DMF 260 linear with 30 tools and an optional chip conveyor (Y = 1,100 mm) New machine design Top view 8,276 6,712 5,410 4,604 1,990 9,078 6,143
22 Applications and Parts Machine and Technology Control Technology Technical Data êêfloor Plans DMF Series Floor plans DMF 360 linear with 30 tools and an optional chip conveyor New machine design Front view 1,600 3, ,281 DMF 360 linear with 30 tools and an optional chip conveyor New machine design Top view 9,418 7,854 5,410 4,604 1,990 10,227 7,291
23 R DMF 600 linear Front view 1,602 3,120 12, DMF 600 linear Top view 11, ,508 10,944 5,845 4,743 R 657 1,990 12,370 9,891
24 Applications and Parts Machine and Technology Control Technology Technical Data êêperformance Diagrams êêenergy Efficiency DMF Series Performance Diagrams Standard 8,000 rpm SK40 Special option 10,000 rpm SK40 / HSK-A63 Torque (Nm) Nm 25% 85 Nm 100% 23.5 kw 25% 13.5 kw 100% Power (kw) Torque (Nm) 1, Nm 40% 130 Nm 100% 46 kw 40% 30 kw 100% Power (kw) Torque (Nm) 1, Nm 40% 303 Nm 100% 52 kw 40% 42 kw 100% Power (kw) Speed (rpm) ,000 4,300 10,000 Speed (rpm) Speed (rpm) ,000 2,500 3,150 6,300 8,000 Speed (rpm) 20 2,200 2,800 4,300 10,000 15,000 Option 14,000 rpm SK40 / HSK-A63 Option 18,000 rpm SK40 / HSK-A63 Torque (Nm) Power (kw) Torque (Nm) 35 kw 40% Power (kw) kw 40% kw 100% Nm 40% 74 Nm 100% 15 kw 100% Nm 40% 87 Nm 100% Speed (rpm) ,000 2,500 6,300 14, ,000 2,500 6,300 15,000 18,000 Option 10,000 rpm* SK50 / HSK-A100 Special option 10,000 rpm* SK50 / HSK-A100 Torque (Nm) Nm 40% 190 Nm 100% 44 kw 40% 32 kw 100% Power (kw) Speed (rpm) ,020 2,500 4,300 10,000 * Available for the large series with Y = 1,100 mm
25 25 Energy efficiency for DMG MORI machines Up to 30 % energy savings As co-founder of the Blue Competence Initiative, sustainable manufacturing technology and resource-saving product designs are already standard on DMG MORI machine tools. Thanks to intelligent technology, our machine tools consume on average 20 % less energy over their life cycle Intelligent control technology: + + DMG AUTOshutdown: Intelligent standby control for minimal energy use during downtime + + DMG GREENmode: Faster processing speed and energy savings through intelligent feed control + + Simulation with DMG Virtual Machine: Fast set-up and reduced downtime with cycle simulation Intelligent electronics and drive technology + + Optimal drive configuration + + Accumulator technology for motor control + + Regenerative feedback drives Optimised mechanics + + Reduced moving masses and weight balance + + Minimised friction
26 Applications and Parts Machine and Technology Control Technology Technical Data êêtechnical Data êêoptions 26 DMF 180 / 180 linear Working range X- / Y- / Z-axis mm 1,800 / 700 / 700 Main drive (standard) Speed range rpm 8,000 Power (25 %) kw 23.5 Tool holder SK40 Main drive (optional) Speed range rpm 14,000 Power (40 %) kw 18.9 Tool holder SK40 / HSK-A63 Main drive (optional) Speed range rpm 18,000 Power (40 %) kw 35 Tool holder SK40 / HSK-A63 Main drive (optional) Speed range rpm Power (40 %) kw Tool holder Feed drive Rapid traverse X (linear) m/min 40 (80) Rapid traverse Y / Z (linear) m/min 40 (80) Feed range (linear) mm/min 40,000 (80,000) Feed force X / Y / Z kn 8 Measuring system for linear axes direct (linear) Resolution mm Positioning accuracy P (VDI3441) X / Y / Z µm 10 Tool magazine Number of pockets 30 ( ) Maximum tool weight kg 6 Maximum tool diameter mm 80 Maximum tool diameter with adjacent pockets empty mm 130 Maximum tool length mm 300 Work table Fixed table size mm 2, Table load kg 1,500 Integrated NC rotary table Diameter mm 750 Table load kg 500 Control ERGOline Control with a 19" screen and 3D-software Siemens 840D solutionline Operate with ShopMill Open, Heidenhain itnc 530 with smart.nc CELOS with 21.5" multi-touch screen with Siemens 840D solutionline Options Dynamics package B-axis swivel range degrees ±100 Integrated NC rotary table (C-axis) NC indexing unit (A-axis) NC rotary table (C-axis) Alternative tool interfaces CAT 40 / BT 40 Work area partition Chip conveyor Internal cooling devices 40 bar / 80 bar Spin window Sealing air measuring systems Tool measuring Workpiece measuring Milling / turning table Minimum quantity lubrication Air blast through the spindle centre Clamping hydraulics Automatic doors Blum-Laser / TT140 TS649 / PP60
27 DMF 260 / 260 linear DMF 260 / 260 linear DMF 360 / 360 linear DMF 600 linear 2,600 / 700 / 700 2,600 / 1,100 / 900 3,600 / 1,100 / 900 6,000 / 1,100 / 900 8,000 8,000 8,000 8, SK40 SK40 SK40 SK40 14,000 14,000 14,000 14, SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 18,000 18,000 18,000 18, SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 10,000 10,000 10, SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A (80) 40 (80) 40 (80) (80) 40 (60) 40 (60) 60 40,000 (80,000) 40,000 (80,000) 40,000 (80,000) 80, / 10 / / 10 / / 10 / 12 direct (linear) direct (linear) direct (linear) direct (linear) / 10 / / 10 / ( ) 30 ( ) 30 ( ) 30 ( ) 6 6 (12) 6 (12) 6 (12) (115) 80 (115) 80 (115) (160) 130 (160) 130 (160) (360) 300 (360) 300 (360) 27 2, ,200 1,100 4,200 1,100 2 x 3,200 1,100 2,150 4,000 5,000 10, ,050 1,050 1, ,200 1,200 1,200 ±100 ±100 ±100 ±100 CAT 40 / BT 40 CAT 40 / BT40 / CAT 50 / SK50 / HSK-A100 CAT 40 / BT40 / CAT 50 / SK50 / HSK-A100 CAT 40 / BT40 / CAT 50 / SK50 / HSK-A100 Blum-Laser / TT140 Blum-Laser / TT140 Blum-Laser / TT140 Blum-Laser / TT140 TS649 / PP60 TS649 / PP60 TS649 / PP60 TS649 / PP60
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